Peugeot Boxer I - Phase 1 (1994-2002): Service and Repair Manuals

Citroën Jumper (Relay) / Peugeot Boxer Workshop Manual - 1.9 and 2.5 Litre Diesel (1994-2001)

Workshop manual for maintenance and repair of the Citroën Jumper (Relay) and Peugeot Boxer Diesel, 4x2 and 4x4. The chassis of these vans is often used for mobilhomes.

Diesel engines:
- 1.9 L (1905 cc, engine codes XUD9AU (D9B), XUD9AU/W2 (D9B), XUD9TFU (D8C) and XUD9UTF (D8C))
- 1.9 L Turbodiesel (1905 cc, turbo, XUD9UTF/X3 (DHX))
- 2.5 L (2446 cc, DJ5 (T9A))
- 2.5 L Turbodiesel (2446 cc, turbo, DJ5T (T8A or THZ))
- 2.5 L Turbodiesel (2446 cc, turbo and direct injection, DJ5TED (THX)).

Production years: 1994-2001.

This repair manual on the 2nd generation Sevel Diesel vans covers extensively maintenance and repair of the diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, injection system).
Also chapters about the clutch, gearbox (only removal and installation), 4x2 and 4x4 drive, suspension, steering system, brakes, alternator and starter motor.

• Includes fault finding tables, technical specifications and torque wrench settings.
• Describes mainly the mechanical components, not the body.
• British edition of the Bucheli Reparaturanleitung for these vans.

▶  More information on the Brooklands manuals

Citroën Jumper / Peugeot Boxer - Diesel 1.9 et 2.5 (à injection indirecte) (02/1994-02/2002) | Revue Technique Automobile RTA 583.1

Revue Technique Automobile (RTA 583) covering the Citroën Jumper and Peugeot Boxer diesel models.

Diesel engines:
- 1.9 D (1905 cc, indirect injection, XUD9 AU/D9B)
- 1.9 TD (1905 cc, turbo, XUD9 TFU/D8C)
- 2.5 D (2446 cc, DJ5 / T9A)
- 2.5 TD (2446 cc, turbo, DJ5T / T8A).

Production years: 02/1994-02/2002.

This Revue Technique for the Citroën Jumper and Peugeot Boxer Diesel vans describes extensively service and repair of the diesel engines (including timing gear, cylinder head, lubrication, coolant pump, injection pump and injectors).
Covers also work on the clutch, transmission, driveshafts, steering system, suspension, wheel hubs, brakes, electric equipment and body.

• Includes adjustment data and wiring diagrams.
• An integral owner's handbook provides information on operation and daily maintenance.
• Additional chapter with tips and a checklist to prepare for the MOT test.

▶  More information on the Revue Technique Automobile manuals

Fiat Ducato 2.5 D - TD, 2.8 D - TDi - i.d.TD (1994-2002) / Citroën Jumper - Peugeot Boxer 2.0 HDi, 2.8 D - TDi - HDi (2000-2002) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for service and repair of the Fiat Ducato II Diesel (1994-2002) and Peugeot Boxer / Citroën Jumper Diesel (2000-2002) + the chassis of motorhomes based on this van (Hymer, Chausson, Pilote and many other German, French and Italian campers).

Diesel engines Fiat Ducato II:
- 2.5 D (2446 cc, 85 hp, Sofim 8140, 1994-2002)
- 2.5 TD (2446 cc, 116 hp, turbodiesel, Sofim 8140, 1994-2002)
- 2.8 D (2799 cc, 87 hp, Sofim 8140, 2000-2002)
- 2.8 TDi (2799 cc, 122 hp, Sofim 8140, 2000-2002)
- 2.8 i.d.TD (2799 cc, 127 hp, Sofim 8140, 2000-2002).

Diesel engines Citroën Jumper / Peugeot Boxer:
- 2.0 HDi (1997 cc, 85 hp, DW10 UTD, 2002)
- 2.8 D (2799 cc, 87 hp, Sofim 8140, 2000-2002)
- 2.8 TDi (2799 cc, 122 hp, Sofim 8140, 2000-2002)
- 2.8 HDi (2799 cc, 127 hp, Sofim 8140, 2000-2002).

This Bucheli manual on the Citroën Jumper, Fiat Ducato II and Peugeot Boxer diesel models provides detailed instructions for work on the engine (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, injection pump and injecteurs).
Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

• Includes comprehensive technical data and torque wrench settings.
• Clear wiring diagrams.

▶  More information on the Bucheli repair manuals

Fiat Ducato / Peugeot J5 und Boxer / Citroën C25 und Jumper - Benziner und Diesel (1982-2002) | So wird's gemacht

Workshop manual from the German series So wird's gemacht (nr. 100) on the vans:
- Citroën C25 (1982-1993)
- Citroën Jumper (1994-2002)
- Fiat Ducato (1982-1993, 1994-2002)
- Peugeot J5 (1982-1993)
- Peugeot Boxer (1994-2002)

Petrol engines
1982-1993:
- 1.8 L (51 kW/70 hp)
- 2.0 L (55 kW/75 hp, 58 kW/79 hp, 63 kW/86 hp)
1994-2002:
- 2.0 L (81 kW/110 hp).

Diesel engines:
1982-1993:
- 1.9 L (51 kW/70 hp, 60 kW/82 hp)
- 2.5 L (53-55 kW/72-75 hp, 68 kW/92 hp, 70 kW/95 hp)
1994-2002:
- 1.9 L (50 kW/68 hp, 51 kW/70 hp, 59 kW/80 hp, 66 kW/90 hp, 68 kW/92 hp)
- 2.5 L (62 kW/85 hp, engine code 8140.67)
- 2.5 L (63 kW/86 hp, 76 kW/104 hp, 79 kW/108 hp, 81 kW/110 hp, 85 kW/115 hp)
- 2.8 L (64 kW/87 hp, 90 kW/122 hp, 94 kW/128 hp)

The initial section of this manual on the Fiat Ducato / Peugeot J5 and Boxer / Citroën C25 and Jumper vans covers inspection and daily maintenance of the petrol and diesel engines, transmission, brakes, steering and body (including the electrical system, windscreen wipers, lighting and heating or air conditioning).

Furthermore, this book provides detailed guidance on the following components:
- Suspension (replacement of driveshafts, springs and shock absorbers), steering (ball joints) and brakes (discs, brake linings and handbrake).
- Electrical system (battery, voltage regulator and starter motor).
- Dismantling and assembly of the engine cylinder head and cam drive, including replacement of the v-belt and the timing belt or chain.
- The lubricating system with the oil pump.
- The cooling system (replacement of radiator, thermostat and cooling fan).
- The fuel system (air filter, fuel pump and fuel filter) and exhaust (replacement of mufflers).
- Interior: removal and refitting of the dashboard, instrument panel, consoles, interior trim and seats.
- Body: dismantling and assembly of bumpers, fenders, bonnet, tailgate, doors, window mechanisms, locks and mirrors.

• Extensive technical specifications, adjustment data and torque wrench settings.
• 40 clear wiring diagrams of the main circuits.

▶  More information on the series So wird's gemacht

Citroën Jumper / Peugeot Boxer - 1.9 und 2.5 Liter Diesel - 70, 92, 86 und 103 PS (1994-2000) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for service and repair of the Citroën Jumper and Peugeot Boxer Diesel + the chassis of motorhomes based on this van (Hymer, Chausson, Pilote and many other German, French and Italian campers).

Versions: 10Q, 14Q and 18Q, 4x2 and 4x4.

Diesel engines:
- 1.9 litre (XUD9AU - D9B, 51 kW/70 hp)
- 1.9 litre (XUD9AU - DJY, 50 kW/68 hp)
- 1.9 litre Turbo (XUD9TFU - D8C, 67.5 kW/92 hp)
- 1.9 litre Turbo (XUD9UTF - DHX, 67.5 or 66 kW/90 hp)
- 2.5 litre (DJ5, 63 kW/86 hp), 2.5 litre Turbo (DJ5T, 76 kW/103 hp)
- 2.5 litre with direct injection (DJ5TED, 79 kW/107 hp).

Production years: 1994-2000.

This Bucheli manual on the Citroën Jumper and Peugeot Boxer Diesel provides detailed instructions for work on the 1.9 and 2.5 litre diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).
Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

• Includes comprehensive technical data and torque wrench settings.
• Clear wiring diagrams.

▶  More information on the Bucheli repair manuals

Fiat Ducato / Peugeot J5 i Boxer / Citroën C25 i Jumper (modele 1982-2002) | Sam naprawiam samochód

Bogato ilustrowany fachowy poradnik poswiecony obsludze i naprawie samochodów dostawczych:
- Fiat Ducato, Peugeot J5 i Citroën C25, produkowanych od 1982 do 1993
- Fiat Ducato, Peugeot Boxer i Citroën Jumper, produkowanych od 1994 roku

Silniki benzynowe:
- 1.8 L typu XM7T (169B)
- 2.0 L typu XN1T (170B), XN1TA (170C) i XU10J2U (RFW)

Silniki wysokoprężne niedoładowane:
- 1.9 L typu XUD9A (D9B), 230A2.000, 230A3.000, XUD9AU (D9B), 230A.000 i 149B1.000
- 2.5 L typu CRD93L/U25/661, 8144.67 i DJ5(T9A)
- 2.8 L typu 8140.63

Silniki wysokoprężne turbodoładowane:
- 1.9 L typu 230A3.000, XUD9UFT (D8C) i 230A4.000
- 2.5 L typu CRD93LS/U25/673 i 8140.27
- 2.8 L typu 8140.43 i 8140.43S,

Z mechanicznymi skrzynkami przekładniowymi.

• Podano m.in. plan obsługi, dokładny opis czynności obsługowych i naprawczych, możliwych do wykonania we własnym zakresie przez użytkownika oraz schematy instalacji elektrycznej.
• Polskie wydanie książki "So wird's gemacht".