Mercedes-Benz G 4x4: Service and Repair Manuals

Mercedes-Benz G-Wagen Workshop Manual - 4 & 6 Cyl. Petrol / 4, 5 & 6 Cyl. Diesel (1979-1991)

Workshop manual for maintenance and repair of the Mercedes-Benz / Puch G-series.

Versions:
- 240 GD and 300 GD (up to 1989)
- 300 GD (since 1990)
- 230 G and 230 GE (up to 1984)
- 230 GE (since 1985)
- 280 GE and 250 GD (since 1988).

Petrol engines:
- 4 cylinders - 2.3 L carburettor (2307 cc, 90 hp, M115, since 1979), 2.3 L injection (2307 cc, 102 hp, M115, up to 1984), (2299 cc, 122 and 125 hp, M102, since 1985)
- 6 cylinders - 2.8 L injection (2746 cc, 156 hp, M110).

Diesel engines:
- 4 cylinders - 2.4 L (2404 cc, 72 hp, OM 616, up to 1987)
- 5 cylinders - 2.5 L (2497 cc, 84 hp, OM602, up to 1988), 2.5 L (2497 cc, 94 hp, OM602, up to 1991), 3.0 L (3005 cc, 88 hp, OM 617, up to 1989)
- 6 cylinders - 3.0 L (2996 cc, 109 hp, OM 603, since 1990).

This repair manual on the Mercedes-Benz G 4x4 covers extensively maintenance and repair of the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).

Mercedes G-Modell (W460) - Benzin- und Dieselmotoren (ab 1979) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for service and repair of the Mercedes-Benz G-series (W460).

Versions:
- 240 GD and 300 GD (up to 1989)
- 300 GD (since 1990)
- 230 G and 230 GE (up to 1984)
- 230 GE (since 1985)
- 280 GE and 250 GD (since 1988).

Petrol engines:
- 4 cylinders - 2.3 carburettor (90 hp, M115, since 1979), 2.3 injection (102 hp, M115, up to 1984), (122 and 125 hp, M102, since 1985)
- 6 cylinders - 2.8 injection (156 hp, M110).

Diesel engines:
- 4 cylinders - 2.4 (72 hp, OM 616, up to 1987)
- 5 cylinders - 2.5 (84 hp, OM602, up to 1988), 2.5 (94 hp, OM602, up to 1991), 3.0 (88 hp, OM 617, up to 1989)
- 6 cylinders - 3.0 (109 hp, OM 603, since 1990).

This Bucheli manual on the Mercedes-Benz G series off-road vehicles provides detailed instructions for work on the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).
Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

• Includes comprehensive technical data and torque wrench settings.
• Clear wiring diagrams.

▶  More information on the Bucheli repair manuals

Das Mercedes-Benz G-Klasse Schrauberhandbuch - W460, W461 und W463

This repair manual for the Mercedes-Benz G-Class describes the main work on the body, chassis, engine, suspension, transmission and electronics with detailed step-by-step instructions.

This comprehensive manual, in full color, explains all important repair and maintenance work on the W460, W461 and W463 series models.

• Describes all kinds of jobs: from minor repairs that take half an hour, which less experienced G drivers can perform, to 8-hour interventions for semi-professionals.
• Large choice of work to keep the climber from Stuttgart in top condition and to prepare the vehicle for the next off-road trip.
• A comprehensive chapter gives advice on buying a pre-owned G.
• 700 images and an instructive text make this book an indispensable aid for all drivers and fans of the Mercedes-Benz G-Class.