Mercedes-Benz G 4x4: Service and Repair Manuals

Mercedes-Benz G-Wagen Workshop Manual - 4 & 6 Cyl. Petrol / 4, 5 & 6 Cyl. Diesel (1979-1991)

Workshop manual for maintenance and repair of the Mercedes-Benz / Puch G-series.

Versions:
- 240 GD and 300 GD (up to 1989)
- 300 GD (since 1990)
- 230 G and 230 GE (up to 1984)
- 230 GE (since 1985)
- 280 GE and 250 GD (since 1988).

Petrol engines:
- 4 cylinders - 2.3 L carburettor (2307 cc, 90 hp, M115, since 1979), 2.3 L injection (2307 cc, 102 hp, M115, up to 1984), (2299 cc, 122 and 125 hp, M102, since 1985)
- 6 cylinders - 2.8 L injection (2746 cc, 156 hp, M110).

Diesel engines:
- 4 cylinders - 2.4 L (2404 cc, 72 hp, OM 616, up to 1987)
- 5 cylinders - 2.5 L (2497 cc, 84 hp, OM602, up to 1988), 2.5 L (2497 cc, 94 hp, OM602, up to 1991), 3.0 L (3005 cc, 88 hp, OM 617, up to 1989)
- 6 cylinders - 3.0 L (2996 cc, 109 hp, OM 603, since 1990).

This repair manual on the Mercedes-Benz G 4x4 covers extensively maintenance and repair of the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).

Additional chapters about clutch, gearbox (only removal and installation), 4x4 drive, suspension, suspension, steering system, brakes, alternator and starter motor.

• Includes fault finding tables, technical specifications and torque wrench settings.
• English edition of the Bucheli Reparaturanleitung.

Information

Author:	Peter Russek
Details:	214 pages, 28 x 21 x 1 cm / 11 x 8.25 x 0.39 in, paperback
Illustrations:	profusely illustrated with about 250 drawings
Publisher:	Brooklands Books (GB, 2015)
ISBN:	9781783180547

More information on the Brooklands manuals

Mercedes G-Modell (W460) - Benzin- und Dieselmotoren (ab 1979) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for service and repair of the Mercedes-Benz G-series (W460).

Versions:
- 240 GD and 300 GD (up to 1989)
- 300 GD (since 1990)
- 230 G and 230 GE (up to 1984)
- 230 GE (since 1985)
- 280 GE and 250 GD (since 1988).

Petrol engines:
- 4 cylinders - 2.3 carburettor (90 hp, M115, since 1979), 2.3 injection (102 hp, M115, up to 1984), (122 and 125 hp, M102, since 1985)
- 6 cylinders - 2.8 injection (156 hp, M110).

Diesel engines:
- 4 cylinders - 2.4 (72 hp, OM 616, up to 1987)
- 5 cylinders - 2.5 (84 hp, OM602, up to 1988), 2.5 (94 hp, OM602, up to 1991), 3.0 (88 hp, OM 617, up to 1989)
- 6 cylinders - 3.0 (109 hp, OM 603, since 1990).

This Bucheli manual on the Mercedes-Benz G series off-road vehicles provides detailed instructions for work on the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).
Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

• Includes comprehensive technical data and torque wrench settings.
• Clear wiring diagrams.

Information

Author:	Peter Russek
Details:	248 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Bucheli Verlag (CH, 2011)
Series:	Bucheli Reparaturanleitung (1201)
ISBN:	9783716819203

More information on the Bucheli repair manuals

Das Mercedes-Benz G-Klasse Schrauberhandbuch - W460, W461 und W463

This repair manual for the Mercedes-Benz G-Class describes the main work on the body, chassis, engine, suspension, transmission and electronics with detailed step-by-step instructions.

This comprehensive manual, in full color, explains all important repair and maintenance work on the W460, W461 and W463 series models.

• Describes all kinds of jobs: from minor repairs that take half an hour, which less experienced G drivers can perform, to 8-hour interventions for semi-professionals.
• Large choice of work to keep the climber from Stuttgart in top condition and to prepare the vehicle for the next off-road trip.
• A comprehensive chapter gives advice on buying a pre-owned G.
• 700 images and an instructive text make this book an indispensable aid for all drivers and fans of the Mercedes-Benz G-Class.

Information

Author:	Jörg Sand
Details:	220 pages, 27.5 x 21.5 cm / 10.8 x 8.5 in, hardback
Illustrations:	profusely illustrated with 700 colour photos and drawings
Publisher:	Heel-Verlag GmbH (D, 2008)
ISBN:	9783898807180