VW Touran I (1T, 2003-2010): service and repair manuals

VW Touran - Diesel - 1.6 TDI, 1.9 TDI, 2.0 TDI (2003-2015) | Haynes Service and Repair Manual

Haynes workshop manual on the Volkswagen Touran (Typ 1T) Diesel.

Versions:
- Touran (2003-2006)
- Touran (GP, 2006-2010)
- Touran (GP2, 2010-2015)

Diesel engines:
- 1.6 TDI (1598 cc, common rail, engine codes CAYB and CAYC)
- 1.9 TDI 8V (1896 cc, unit injector, SOHC, engine codes AVQ, BKC, BRU, BLS, BXE, BXF and BXJ)
- 2.0 TDI 8V (1968 cc, unit injector, SOHC, engine code BMM)
- 2.0 TDI 16V (1968 cc, unit injector, DOHC, engine codes AZV, BKD and BMN)
- 2.0 TDI 16V (1968 cc, common rail, DOHC, engine codes CFJA, CFHC, CFJB and CFHF).

Production years: 2003-2015.

This Haynes manual for the 1st generation VW Touran guides you through the maintenance and repair of the TDI diesel engines (distribution, belts, valves, camshaft, cylinder head, oil pump, seals and radiator).
It also includes procedures for the heater, fuel system, exhaust, starting and charging system. Additionally, it covers work on the clutch, gearbox, driveshafts, braking system, suspension, steering gear, body, interior and electrical system.

• Step-by-step instructions with detailed photos.
• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, technical specifications, torque wrench settings and troubleshooting tables.
• Clear and detailed wiring diagrams.

Information

Author:	Mark Storey
Details:	384 pages, 27.5 x 21.5 x 2.2 cm / 10.8 x 8.5 x 0.87 in, paperback
Illustrations:	hundreds of photos and drawings
Publisher:	Haynes Publishing (GB, 2017)
Series:	Haynes Service and Repair Manual (6367)
ISBN:	9781785213670

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Volkswagen Touran - Diesel 1.9 TDi et 2.0 TDi (depuis 03/2003) | Revue Technique Automobile RTA 693.1

Revue Technique Automobile (RTA 693) covering the Volkswagen Touran diesel models.

Diesel engines: 1.9 TDi (90, 100 and 105 hp) and 2.0 TDi (136 and 140 hp).

Production years: since 3/2003.

Exclusions: This manual does not cover the DSG transmission.

This Revue Technique for the VW Touran Diesel describes extensively service and repair of the diesel engines (including timing gear, cylinder head, lubrication, coolant pump, injection pump and injectors).
Covers also work on the clutch, transmission, driveshafts, steering system, suspension, wheel hubs, brakes, electric equipment and body.

• Includes adjustment data and wiring diagrams.
• An integral owner's handbook provides information on operation and daily maintenance.
• Additional chapter with tips and a checklist to prepare for the MOT test.

Information

Details:	250 pages, 27 x 21 x 2 cm / 10.6 x 8.25 x 0.79 in, paperback
Illustrations:	hundreds of photos and drawings
Publisher:	ETAI (F, 2005)
Series:	Revue Technique Automobile (RTA 693.1)
ISBN:	9782726869314

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VW Touran - Benzin- und Dieselmotoren (ab 2003) | Jetzt helfe ich mir selbst

Repair manual from the series "Jetzt helfe ich mir selbst" (nr. 239, reprint) for maintenance of the VW Touran.

Petrol engines:
- 1.6 (75 kW/102 hp)
- 1.6 FSI (85 kW/115 hp and 110 kW/150 hp)
- 2.0 FSI (110 kW/150 hp).

Diesel engines:
- 1.9 TDI PDE (74 kW/100 hp and 77 kW/105 hp)
- 2.0 TDI PDE (100 kW/136 hp and 103 kW/140 hp).

Production years: since 2003.

• This owner's guide describes the technology of the first generation VW Touran.
• Comprehensive instructions for the replacement of current parts such as: shock absorbers, brake pads, brake discs, master cylinder and brake fluid / door mirrors, fuel cap, grille, bumpers, bonnet, tailgate, interior trim and seats / alternator and starter motor, voltage regulator, headlamps, tail lights / air filter, drivebelt, thermostat, coolant, oil filter and spark plugs.
• Complete with adjustment data and a maintenance schedule.

Information

Author:	Dieter Korp
Details:	240 pages, 26.5 x 20 cm / 10.4 x 7.9 in, paperback
Illustrations:	about 250 photos and drawings
Publisher:	Motorbuch Verlag (D, 2010)
Series:	Jetzt helfe ich mir selbst (239)
ISBN:	9783613024182

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VW Golf V (10/2003-09/2008), Golf Plus (01/2005-02/2009), Jetta (08/2005-09/2008), Touran (03/2003-09/2006) | So wird's gemacht

Workshop manual from the German series So wird's gemacht (nr. 133) on the Volkswagen models:
- Golf V (10/2003-09/2008)
- Golf Plus (01/2005-02/2009)
- Jetta (08/2005-09/2008)
- Touran (03/2003-09/2006)

Petrol engines:
- 1.4 L (55 kW/75 hp, 10/03-09/06)
- 1.4 L (59 kW/80 hp, 10/06-09/08)
- 1.4 L (66 kW/90 hp, 11/03-09/04)
- 1.4 L (90 kW/122 hp, 07/07-09/08)
- 1.4 L (103 kW/140 hp, 02/06-09/08)
- 1.4 L (125 kW/170 hp, 11/05-09/08)
- 1.6 L (75 kW/102 hp, 03/03-09/08)
- 1.6 L (85 kW/115 hp, 03/03-09/08)
- 2.0 L (110 kW/150 hp, 10/03-09/08)
- 2.0 L (147 kW/200 hp, 10/04-09/08)
- 3.2 L (184 kW/250 hp, 09/05-09/08 - for this engine only technical specifications)

Diesel engines:
- 1.9 TDI (66 kW/90 hp, 04/04-09/08)
- 1.9 TDI (74 kW/100 hp, 03/03-08/03)
- 1.9 TDI (77 kW/105 hp, 09/03-09/08)
- 2.0 SDI (55 kW/75 hp, 01/04-09/08)
- 2.0 TDI (100 kW/136 hp, 03/03-01/04)
- 2.0 TDI (103 kW/140 hp, 10/03-09/08)
- 2.0 TDI (125 kW/170 hp, 04/06-09/08).

The initial section of this manual on the VW Golf V, Golf Plus, Jetta and Touran covers inspection and daily maintenance of the petrol and diesel engines, transmission, brakes, steering and body (including the electrical system, windscreen wipers, lighting and heating or air conditioning).

Furthermore, this book provides detailed guidance on the following components:
- Suspension (replacement of driveshafts, springs and shock absorbers), steering (ball joints) and brakes (discs, brake linings and handbrake).
- Electrical system (battery, voltage regulator and starter motor).
- Dismantling and assembly of the engine cylinder head and cam drive, including replacement of the v-belt and the timing belt or chain.
- The lubricating system with the oil pump.
- The cooling system (replacement of radiator, thermostat and cooling fan).
- The fuel system (air filter, fuel pump and fuel filter) and exhaust (replacement of mufflers).
- Interior: removal and refitting of the dashboard, instrument panel, consoles, interior trim and seats.
- Body: dismantling and assembly of bumpers, fenders, bonnet, tailgate, doors, window mechanisms, locks and mirrors.

• Extensive technical specifications, adjustment data and torque wrench settings.
• 22 clear wiring diagrams of the main circuits.

Information

Author:	Rüdiger Etzold
Details:	336 pages, 26 x 19.5 cm / 10.25 x 7.7 in, paperback
Illustrations:	647 photos and drawings
Publisher:	Delius Klasing Verlag GmbH (D, 2018)
Series:	So wird's gemacht (133)
ISBN:	9783768816199

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VW Touran - 1.6 und 2.0 Ltr. Benzinmotoren / 1.9 und 2.0 Ltr. Dieselmotoren (ab 2003) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for service and repair of the Volkswagen Touran I, petrol and diesel.

Petrol engines:
- 1.6 8V (engine code BGU, 102 hp, since 2/2003)
- 1.6 16V FSI (BAG, 115 hp, since 11/2002)
- 2.0 16V FSI (AXW, 150 hp, since 2/2003).

Diesel engines:
- 1.9 8V TDI PDE (AVQ, 100 hp, since 11/2002 / BKC, 105 hp, since 8/2003)
- 2.0 16V TDI PDE (AZV, 136 hp, since 11/2002 / BKD, 140 hp, since 3/2004).

Production years: since 2003.

This Bucheli manual on the VW Touran provides detailed instructions for work on the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).
Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

• Includes comprehensive technical data and torque wrench settings.
• Clear wiring diagrams.

Information

Details:	196 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Bucheli Verlag (CH, 2005)
Series:	Bucheli Reparaturanleitung (1279)
ISBN:	9783716820674

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Volkswagen Golf V, Golf Plus, Jetta, Touran - benzyna i diesel | Sam naprawiam samochód

A richly illustrated professional guide dedicated to servicing and repairing Volkswagen passenger cars:
- Golf fifth generation (from 10/2003 to 09/2008)
- Golf Plus (from 01/2005 to 02/2009)
- Jetta (from 08/2005 to 09/2008)
- Touran (from 03/2003 to 09/2006).

Gasoline engines:
- 1.4 (55 kW/75 hp)
- 1.4 FSI (66 kW/90 hp)
- 1.4 TSI (125 kW/170 hp)
- 1.6 (75 kW/102 hp)
- 1.6 FSI (85 kW/115 hp)
- 2.0 FSI (110 kW/150 hp)
- 2.0 TFSI (147 kW/200 hp)

Diesel engines:
- 2.0 SDI (55 kW/75 hp)
- 1.9 TDI (66 kW/90 hp, 74 kW/100 hp and 77 kW/105 hp)
- 2.0 TDI (100 kW/136 hp and 103 kW/140 hp)

With mechanical ones. automatic and automated gearboxes.

• A service plan, a description of maintenance and repair activities that can be performed by the users themselves, and electrical wiring diagrams (VW Golf from 11/2003) are provided.
• Polish edition of the book from the series "So wird's gemacht".

Information

Author:	Hans-Rüdiger Etzold
Details:	280 pages, 24.5 x 19.5 x 1.5 cm / 9.7 x 7.7 x 0.59 in, paperback
Illustrations:	666 photos and drawings
Publisher:	Wydawnictwa Komunikacji i Łączności WKŁ (PL, 2017)
Series:	Sam naprawiam samochód
ISBN:	9788320616507