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Kawasaki Z / KZ 125-250-400-440-450-500-550 service & repair manuals

A repair manual for your Kawasaki Z / KZ 125, 250, 400, 440, 450, 500 or 550? Here are shop manuals for DIY service and repairs on Kawasaki motorbikes. Get step-by-step instructions for maintenance, troubleshooting, and parts replacement.

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Kawasaki 400, 500 & 550 Fours - 399 cc, 497 cc, 553 cc (1979-1991) | Haynes Owners Workshop Manual

Haynes Owners Workshop Manual for the Kawasaki motorcycles:
- Z400 J (399 cc, 1980-1983)
- ZR400 (Z400F) (399 cc, 1983-1985)
- ZX400 (Z400FII) (399 cc, 1984-1987)
- Z500 B (497 cc, 1979-1980)
- Z550 A (553 cc, 1980-1983)
- KZ550 A (553 cc, 1980-1983, USA)
- ZR550 (Z550F) (553 cc, 1982-1987)
- Z550 C (LTD) (553 cc, 1980-1983)
- KZ550 C (LTD) (553 cc, 1980-1983, USA)
- Z550 D (GPZ550) (553 cc, 1981-1982)
- KZ550 D (GPZ550) (553 cc, 1981, USA)
- Z550 H (GPZ550) (553 cc, 1982-1983)
- KZ550 H (GPZ550) (553 cc, 1982-1983, USA)
- ZX550 (GPZ550) (553 cc, 1983-1991)
- ZX550 (GPZ550) (553 cc, 1984-1985, USA)
- Z550 G (GT550) (553 cc, 1983-1991 UK)
- KZ550 F (Spectre/LTD) (553 cc, 1983-1984, USA)
- KZ550 M (LTD) (553 cc, 1983, USA).

Exclusions: This manual does not cover the ZR550 Zephyr from 1991.

This Haynes manual for the Kawasaki Z / KZ 400, 500 and 550 provides photos and detailed step-by-step instructions for maintenance and repair of the 4-cylinder engine, the clutch and the gearbox.
The cooling system, fuel system, ignition, exhaust, steering, suspension, brakes, final drive, and electrical system are also described.

  • Based on a complete strip-down and rebuild.
  • Includes a maintenance schedule, adjustment data, torque wrench settings, and troubleshooting tables.
  • Clear and detailed wiring diagrams for easy reference.

Product details

Author:Jeremy Churchill
Details:260 pages, 27 x 21 x 2.5 cm / 10.6 x 8.25 x 0.98 in, paperback
Illustrations:hundreds of photos and drawings
Publisher:Haynes Publishing (GB, 1990)
Series:Haynes Owners Workshop Manual (0910)
ISBN:9781850104865

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Kawasaki 400, 500 & 550 Fours - 399 cc, 497 cc, 553 cc (1979-1991) | Haynes Owners Workshop Manual (0910)

Kawasaki 400, 500 & 550 Fours - 399 cc, 497 cc, 553 cc (1979-1991)

Language: English

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Kawasaki Z / KZ - 400 & 440 Twins - 398 cc, 443 cc (1974-1981) | Haynes Owners Workshop Manual

Haynes Owners Workshop Manual for the Kawasaki motorcycles:
- KZ400 (398 cc, 1974-1976, USA), KZ400 (398 cc, 1975-1976, Europe), KZ400 S (398 cc, 1975-1977, USA), KZ400 D (398 cc, 1975-1977, USA), Z400 D (398 cc, 1976-1979, Europe), KZ400 B (398 cc, 1978-1979, USA), Z400 B (398 cc, 19. (1978-1980, Europe), KZ400 C (398 cc, 1978, USA), KZ400 H (398 cc, 1979, USA), Z400 G (398 cc, 1979-1980, Europe)
- KZ440 A (443 cc, 1980-1981, USA), Z440 A (443 cc, 1981, Europe), KZ440 B (443 cc, 1980-1981, USA), Z440 C (443 cc, 1980-1981, Europe), KZ440 D (443 cc, 1980-1981, USA).

This Haynes manual for the Kawasaki 400 and 440 cc motorcycles from the years 1974-1981 provides photos and detailed step-by-step instructions for maintenance and repair of the 2-cylinder engine, the clutch and the gearbox.
The cooling system, fuel system, ignition, exhaust, steering, suspension, brakes, final drive, and electrical system are also described.

  • Based on a complete strip-down and rebuild.
  • Includes a maintenance schedule, adjustment data, torque wrench settings, and troubleshooting tables.
  • Clear and detailed wiring diagrams for easy reference.

Product details

Author:Mansur Darlington
Details:185 pages, 27 x 21 x 1 cm / 10.6 x 8.25 x 0.39 in, paperback
Illustrations:hundreds of photos and drawings
Publisher:Haynes Publishing (GB, 2002)
Series:Haynes Owners Workshop Manual (0281)
ISBN:9780856967115

More information about Haynes Repair Manuals

Kawasaki Z / KZ - 400 & 440 Twins - 398 cc, 443 cc (1974-1981) | Haynes Owners Workshop Manual (0281)

Kawasaki Z / KZ - 400 & 440 Twins - 398 cc, 443 cc (1974-1981)

Language: English

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Kawasaki KZ 400, KZ / Z440, EN450 & EN500 (1974-1995) | Clymer Service and Repair Manual

Clymer Manual for maintenance and repair of the Kawasaki motorcycles:
- KZ400A, S (1974-1978), KZ400B (1978-1980), KZ400C (1978), KZ400G (1980-1981), KZ400H (1979-1981), KZ400A, D (1980-1983)
- KZ440B (1980-1981), KZ440C (1981), KZ440G (1982-1983), KZ440H (1982-1983)
- Z440A, C, D (1980-1983)
- EN450A 454 LTD (1985-1990) and EN500A Vulcan 500 (1990-1995).

This Clymer manual for Kawasaki KZ 400, KZ / Z440, EN450 and EN500 motorcycles describes service and repair of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system, and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

  • Step-by-step instructions, many photos and drawings.
  • Includes adjustment data, torque wrench settings, and troubleshooting tables.
  • Clear wiring diagrams.

Product details

Details:392 pages, 25 x 18 x 2.1 cm / 9.8 x 7.1 x 0.83 in, paperback
Illustrations:numerous photos and drawings
Publisher:Clymer (USA, 1996)
Series:Clymer Motorcycle Service and Repair Manual (M355)
ISBN:9780892876792

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Kawasaki KZ 400, KZ / Z440, EN450 & EN500 (1974-1995) | Clymer Motorcycle Service and Repair Manual (M355)

Kawasaki KZ 400, KZ / Z440, EN450 & EN500 (1974-1995)

Language: English

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Kawasaki KZ 500, KZ 550, ZX 550 (1979-1985) | Clymer Service and Repair Manual

Clymer Manual for maintenance and repair of the Kawasaki motorcycles:
- KZ 500B1 (1979-1981), KZ 500B4 (1982-1983), KZ 500A1 (1980-1981)
- KZ 550A3 (1982-1983), KZ 550B2 (1979-1981), KZ 550B2 (1981), KZ 550C1 (1980), KZ 550C2 (1981), KZ 550C3 (1981-1983), KZ 550D1 (1981), KZ 550F1 (1982-1983), KZ 550H1 (1982-1983), KZ 550M1 (1982-1983)
- ZX 550A1, A2 (1984-1985).

This Clymer manual for the Kawasaki KZ500, KZ550 and ZX 550 motorcycles describes service and repair of the engine, clutch and transmission, the fuel and exhaust systems, the electrical system, and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

  • Step-by-step instructions, many photos and drawings.
  • Includes adjustment data, torque wrench settings and wiring diagrams.

Product details

Details:352 pages, 26 x 18 x 1.9 cm / 10.25 x 7.1 x 0.75 in, paperback
Illustrations:numerous photos and drawings
Publisher:Clymer (USA, 1986)
Series:Clymer Motorcycle Service and Repair Manual (M449)
ISBN:9780892873630

More information about Clymer Repair Manuals

Kawasaki KZ 500, KZ 550, ZX 550 (1979-1985) | Clymer Motorcycle Service and Repair Manual (M449)

Kawasaki KZ 500, KZ 550, ZX 550 (1979-1985)

Language: English

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Kawasaki Z 125 Pro (from 2017)

NEW

Cyclepedia workshop manual for maintenance and repair of the Kawasaki Z 125 Pro motorcycles.

Model years: since 2017.

This 433-page repair manual includes clear step-by-step instructions, supplemented with detailed b/w photos, drawings and wiring diagrams. Comprehensive information on work on the engine, transmission, fuel system, suspension, brakes and electrical components.

The main chapters of this Cyclepedia workshop manual for Kawasaki Z 125 Pro motorcycles are:

  • Engine - block, crankshaft and cylinder head
  • Fuel and exhaust system - adjustment, fuel tank and exhaust
  • Transmission - clutch, gearbox and final drive
  • Electrical system - charging system, ignition, lighting and comprehensive wiring diagrams
  • Chassis and suspension - front fork, rear swing arm, steering and shock absorbers
  • Brakes and wheels - front and rear brake systems, bearings, adjustment and inspection
  • Periodic maintenance - inspection, filters and oil change
  • Adjustments and troubleshooting.

This manual is an indispensable service guide for anyone who performs maintenance, repairs, overhauls or restorations on Kawasaki motorcycles. All specifications, maintenance schedules and tightening torques are clearly summarised for quick reference.

Product details

Details:433 pages, 28 x 21.5 x 2.5 cm / 11 x 8.5 x 0.98 in, paperback
Illustrations:numerous photos and drawings
Publisher:Cyclepedia Press LLC (USA, 2025)
Series:Cyclepedia Motorcycle Service Manual (CPP-310)
ISBN:9798308064596
Kawasaki Z 125 Pro (from 2017) | Cyclepedia Motorcycle Service Manual (CPP-310)

Kawasaki Z 125 Pro (from 2017)

Language: English

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Kawasaki Z 400, Z 500, Z 550 (ab 1979) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for Kawasaki Z 400, Z 500 and Z 550 motorcycles.

Production years: since 1979.

Pages of the book [5046] Kawasaki Z 400, Z 500, Z 550 (ab 1979) (1)

This Bucheli repair manual for Kawasaki Z400, Z500 and Z550 motorcycles describes extensively work on the engine (block, cylinder head, fuel system, ignition, electric components, intake and exhaust).
Covers also the clutch, gearbox, drivetrain, suspension, front and rear brakes.

  • Complete with technical specifications, torque wrench settings and troubleshooting tables.
  • Clear wiring diagrams.
  • Reprint of the 8th edition (1993).

Product details

Details:160 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:numerous photos and drawings
Publisher:Bucheli Verlag (CH, 2016)
Series:Bucheli Reparaturanleitung (5046)
ISBN:9783716816158

More information about Bucheli repair manuals

Kawasaki Z 400, Z 500, Z 550 (ab 1979) | Bucheli Reparaturanleitung (5046)

Kawasaki Z 400, Z 500, Z 550 (ab 1979)

Language: German

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Kawasaki Z 250 C (1979-1980, ab 1981) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for Kawasaki Z 250 C motorcycles.

Production years: 1979-1980, since 1981.

Pages of the book [5032] Kawasaki Z 250 C (1979-1980, ab 1981) (1)

This Bucheli repair manual for Kawasaki Z250 C motorcycles describes extensively work on the engine (block, cylinder head, fuel system, ignition, electric components, intake and exhaust).
Covers also the clutch, gearbox, drivetrain, suspension, front and rear brakes.

  • Complete with technical specifications, torque wrench settings and troubleshooting tables.
  • Clear wiring diagrams.
  • Reprint of the 5th edition (1983).

Product details

Details:170 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:numerous photos and drawings
Publisher:Bucheli Verlag (CH, 2017)
Series:Bucheli Reparaturanleitung (5032)
ISBN:9783716815977

More information about Bucheli repair manuals

Kawasaki Z 250 C (1979-1980, ab 1981) | Bucheli Reparaturanleitung (5032)

Kawasaki Z 250 C (1979-1980, ab 1981)

Language: German

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Kawasaki parts

Parts and accessories for your Kawasaki

Through these links you can find not only service and replacement parts, but also various practical and useful accessories for your Kawasaki KZ 400 500 550.

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Years covered: 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995