Haynes Owners Workshop Manuals on motorcycles, scooters and ATVs
Haynes Owners Workshop Manuals are published since 1965 by the British publishing house Haynes, with over 200 million books sold by far the largest publisher of automotive repair manuals in the world. They provide much more information than the owner's handbook supplied by the manufacturer with each new two-wheeler.
For every Haynes manual a motorcycle, scooter or quad is completely disassembled and then reassembled, if possible without the use of special tools. At the same time the various repairs and maintenance works are photographed in detail.
Hundreds of photos and drawings make it easy to follow the short step-by-step instructions. All adjustment data are arranged in clear tables, while clear wiring diagrams are also included.
See also our page about Haynes Service & Repair Manuals on motorcycles, scooters and quads.
Publisher: Haynes Publishing, Sparkford, Yeovil, Somerset (UK). For over 20 years the TMB Bookshop has been an official dealer for Haynes Manuals.
Size: 27 x 21 cm (10.6 x 8.25 in)
Language: These books are only available in English.
Units: These manuals list measures and weights in ISO units (m, kg, Nm, ...) as well as in Imperial units (inch, ft, lb ft, ...).
Wiring diagrams: Haynes Owners Workshop Manuals contain clear wiring diagrams.
What information does a Haynes Owners Workshop Manual provide?
These Haynes books cover maintenance, repair and overhaul of the complete vehicle: engine, clutch, transmission, cooling system, fuel and exhaust systems, ignition, steering, suspension, brakes, final drive and electrical system. Included are adjustment data, torque wrench settings and clear wiring diagrams.
A typical, modern Haynes Motorcycle Service and Repair Manual features following chapters:
INTRODUCTION
Identification numbers
Buying parts
General specifications
Maintenance techniques
Lubricants
Troubleshooting
TUNE-UP AND ROUTINE MAINTENANCE
Specifications
Routine maintenance intervals
Fluid levels - check
Battery - check
Brake pads and shoes - wear check
Brake system - check
Rear brake pedal - height and freeplay
Tires/wheels - general check
Throttle cable and choke operation
Clutch - check and adjustment
Drive chain and sprockets - check, adjustment and lubrication
Engine oil/filter - change
Air filter element - servicing
Cylinder compression - check
Spark plugs - replacement
Lubrication
Valve clearances - check and adjustment
Idle speed - check and adjustment
Carburetor synchronization
Cooling system - check
Exhaust system - check
Steering head bearings - check, adjustment and lubrication
Fuel system - check and filter replacement
Suspension - check
ENGINE, CLUTCH AND TRANSMISSION
Specifications
Engine - removal and installation
Engine - disassembly and reassembly
Cylinder head cover
Camshaft, sprocket and rocker arms
Cam chain tensioner - removal, inspection and installation
Cylinder head - removal and installation
Valves, valve seats, valve guides - servicing
Cylinder head and valves - disassembly, inspection and reassembly
Cylinder - removal, inspection and installation
Piston - removal, inspection and installation
Piston rings
Clutch cable replacement
Clutch - removal, inspection and installation
Oil pump drive chain and sprockets
Primary drive gear - removal, inspection and installation
Cam chains - removal, inspection and installation
Gearshift linkage
Crankcase - disassembly and assembly
Oil pump - removal, inspection and installation
Main and connecting rod bearings
Transmission - removal, inspection and installation
Initial start-up after overhaul
COOLING SYSTEM
Specifications
Radiator - removal and installation
Cooling fan and thermostatc fan switch
Coolant temperature warning system
Thermostat - removal, check and installation
Thermostat housing
Coolant reservoir
Water pump - check, removal and installation
FUEL AND EXHAUST SYSTEMS
Specifications
Fuel tank
Crankcase emission control system
Air cleaner housing - removal and installation
Fuel pump system
Throttle cables and grip
Carburetors - removal and installation
Carburetors - disassembly, inspection and reassembly
Idle fuel/air mixture - adjustment
Exhaust system - removal and installation
IGNITION SYSTEM
Specifications
Ignition coils - check and replacement
Ignition pulse generator
Timing rotor - removal and installation
Ignition control module - check and replacement
Ignition timing - check
STEERING AND SUSPENSION
Specifications
Handlebar - removal and installation
Fork oil change
Forks - removal and installation
Forks - disassembly, inspection and reassembly
Steering stem and bearings - removal, inspection and installation
Rear shock absorbers - removal, inspection and installation
BRAKES, WHEELS, TIRES AND FINAL DRIVE
Specifications
Brake pads - replacement
Brake caliper - removal, overhaul and installation
Brake disc - inspection, removal, and installation
Front brake master cylinder - removal, overhaul and installation
Brake hose - inspection and replacement
Brake system bleeding
Drum brake - removal, overhaul and installation
Rear brake pedal and linkage - removal and installation
Wheels - inspection and repair
Front wheel - removal and installation
Rear wheel - removal and installation
Wheel bearings - inspection and maintenance
Wheels - alignment check
Drive chain - removal, cleaning and installation
Sprockets - check and replacement
BODYWORK AND FRAME
Frame - inspection and repair
Footpegs - removal and installation
Sidestand - maintenance, removal and installation
Seat - removal and installation
Chain guard - removal and installation
Front fender - removal and installation
Rear fender - removal and installation
ELECTRICAL SYSTEM
Specifications
Electrical troubleshooting
Battery - removal, inspection, maintenance and installation
Lighting system - check
Headlight bulb - replacement
Headlight aim - check and adjustment
Headlight assembly - removal and installation
Turn signal circuit and relay - check
Brake light switches - check and replacement
Speedometer and cable or speed sensor - removal and installation
Ignition main (key) switch - check and replacement
Oil pressure switch - check and replacement
Horn - check and replacement
Starter relay switch - check and replacement
Starter motor - removal and installation
Starter motor - disassembly, inspection and reassembly
Charging system testing
Alternator - check and replacement
Voltage regulator/rectifier - check and replacement
WIRING DIAGRAMS
INDEX
Each Haynes manual describes maintenance and repair in detail.
Haynes Owners Workshop Manuals contain clear wiring diagrams.