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Mercedes-Benz Vito and V-Class (W638, 1996-2000): Repair Manuals

A repair manual on your Mercedes-Benz Vito or V-class (W638, 1996-2000)? Explore here workshop manuals for service and repair of Mercedes-Benz vans. They provide detailed instructions for troubleshooting and parts replacement.

Mercedes-Benz Vito & V-Class - 2.0 L 16V Petrol & 2.3 L Diesel (1996-1999) - Workshop Manual

Workshop manual for maintenance and repair of the Mercedes-Benz Vito and V-Class (W638 Series) vans.

Versions: 108D, 110D and 113.

Petrol engines: 2.0 L 16V (1998 cc, 95 kW/129 hp, 111.948 and 111.978).

Diesel engines:
- 2.3 L (2299 cc, 58 kW/79 hp, with injection pump, 601.942)
- 2.3 L Turbodiesel (2299 cc, 72 kW/98 hp, with injection pump, 601.970).

Production years: 1996-1999.

Exclusions: This manual does not cover the CDI diesel engine.

This repair manual on the first generation Mercedes-Benz Vito and V vans covers extensively maintenance and repair of the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).

  • Additional chapters about the clutch, gearbox (only removal and installation), drivetrain, suspension, suspension, steering system, brakes, alternator and starter motor.

    • Includes fault finding tables, technical specifications and torque wrench settings.
    • English edition of the Bucheli Reparaturanleitung.
    Author:Peter Russek
    Specs:210 pages, 28 x 21 x 1 cm / 11 x 8.25 x 0.39 in, paperback
    Illustrations:profusely illustrated with about 200 drawings
    Publisher:Brooklands Books (GB, 2015)
    ISBN:9781783180097

    ▶  More information on the Brooklands manuals

  • Mercedes-Benz Vito & V-Class - 2.0 L 16V Petrol & 2.3 L Diesel (1996-1999) - Workshop Manual

    Mercedes-Benz Vito & V-Class - 2.0 L 16V Petrol & 2.3 L Diesel (1996-1999) - Workshop Manual

    Language: English

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    Mercedes-Benz Vito - Diesel 108 et 110 D / 108, 110 et 112 CDI (4/1996-2003) | L'Expert Automobile

    Repair manual from the French series "L'Expert Automobile" (nr. 421). Describes maintenance and repair of the Mercedes-Benz Vito 108 D, 110 D, 108 CDI, 110 CDI and 112 CDI, van and combi (W638).

    Diesel engines:
    - 2.3 litre (2299 cc, engine codes 601.942 and 601.970)
    - 2.2 litre CDI (2151 cc, 611.980 - MQ3, MQ4, MQ5).

    Production years: 4/1996-2003.

    • This Revue Pratique de Technique Automobile for the Mercedes-Benz Vito Diesel describes maintenance and repair of the engine (removal and installation, distribution, camshaft, cooling, lubricating system, fuel system, cylinder head and engine block).
    • Covers also work on the clutch, transmission, driveshafts, front axle, rear axle, steering system (including wheel alignment), braking system and the electric equipment.
    • Special attention for the body (heating, loose and welded outer panels, interior trim, body check on the straightening bench).
    • Complete with technical specifications, adjustment data, torque wrench settings and wiring diagrams.
    Specs:192 pages, 27 x 21 cm / 10.6 x 8.25 in, paperback
    Illustrations:numerous photos and drawings
    Publisher:L'Expert Automobile / ETAI (F, 2004)
    Series:L'Expert Automobile (421)

    ▶  More information on the series L'Expert Automobile

    Mercedes-Benz Vito - Diesel 108 et 110 D / 108, 110 et 112 CDI (4/1996-2003) | L'Expert Automobile

    Mercedes-Benz Vito - Diesel 108 et 110 D / 108, 110 et 112 CDI (4/1996-2003)

    Language: French

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    Mercedes Vito (W 638) - 2.0 Liter Benziner / 2.3 Liter Diesel (Modelljahre 1996-2000) | Bucheli Reparaturanleitung

    Bucheli Reparaturanleitung for service and repair of the Mercedes-Benz Vito (W638), petrol and diesel.

    Versions: 108 D, 110 D and 113.

    Petrol engines: 2.0 (1998 cc, 95 kW, 111.948 and 111.978).

    Diesel engines: 2.3 (2299 cc, 58 kW, 601.942) and 2.3 turbo (2299 cc, 72 kW, 601.970).

    Model years: 1996-2000.

    Exclusions: This manual does not cover the CDI engines.

    Pages of the book [1229] Mercedes Vito (W 638) (1996-2000) (1)

    This Bucheli manual on the Mercedes-Benz Vito (W638) vans provides detailed instructions for work on the petrol and diesel engines (removal - refitting, crankshaft, connecting rods, pistons, distribution, valves, oil pump, cooling, fuel system).
    Covers also the clutch, gearbox (only removal and installation), driveshafts, steering system, front and rear suspension, brakes, electrical system and the exhaust.

    • Includes comprehensive technical data and torque wrench settings.
    • Clear wiring diagrams.
    Author:Peter Russek
    Specs:240 pages, 28 x 21 cm / 11 x 8.25 in, paperback
    Illustrations:numerous photos and drawings
    Publisher:Bucheli Verlag (CH, 2010)
    Series:Bucheli Reparaturanleitung (1229)
    ISBN:9783716819739

    ▶  More information on the Bucheli repair manuals

    Mercedes Vito (W 638) - 2.0 Liter Benziner / 2.3 Liter Diesel (Modelljahre 1996-2000) | Bucheli Reparaturanleitung

    Mercedes Vito (W 638) - 2.0 Liter Benziner / 2.3 Liter Diesel (Modelljahre 1996-2000)

    Language: German

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    Years: 1996 1997 1998 1999 2000 2001 2002 2003