Jeep Pick-ups: Gasoline Engines - Service and Repair Manuals

New Hemi Engines (2003-Present) : How to Rebuild - 5.7 L, 6.1 L, 6.2 L Supercharged & 6.4 L Engines

Larry Shepard delivers thorough instructions for each crucial step of the rebuilding process. Before commencing engine tear down, he shows you how to perform compression and leak down testing to accurately assess the health of the engine. Disassembly and comprehensive inspection instructions are provided so you can determine and remedy any underlying problems.
Expert insight allows you to select the ideal parts package for your rebuild, whether OEM replacement or compatible and complementary high-performance parts are selected.

The most pertinent information for the latest machining practices is provided, so you can coordinate with the machine shop to return the block, head, intake, and other surfaces to like-new condition.
Assembling the cylinder heads as well as accurately measuring, checking clearances, and test fitting parts is detailed, so you're sure all components are within spec and ready for final assembly.
Finally, comprehensive step-by-step instructions are provided for assembling all components into a completed engine.

Covers the Hemi Gen III 5.7L, 6.1L, and 6.2L supercharged and 6.4L engines (2003 to present). These powerful engines occupy the engine bays of new Challengers, Chargers, Magnums, 300Cs, Durangos, Jeep Grand Cherokees, and Ram trucks.

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Jeep 4.0 Engines - How to Rebuild and Modify (1986-2006)

The venerable Jeep 4.0-liter inline-six engine has powered millions of Jeeps, including CJs, Wranglers, Cherokees, and Wagoneers. The 4.0 delivers adequate horsepower from the factory, but many off-road drivers want more horsepower and torque to conquer challenging terrain, which means these engines are often built and modified.
The Jeep 4.0, or 242-ci, is affordable, abundant, exceptionally durable, and many consider it one of the best 4x4 off-road engines.

In this Workbench title, veteran author and Chrysler/Jeep engine expert Larry Shepard covers the rebuild of an entire engine in exceptional detail. He also delves into popular high-performance modifications and build-ups.
Step-by-step photos and captions cover each crucial step of the engine disassembly. He shows the inspection of all critical parts, including block, heads, rotating assembly, intake, and exhaust.

Critical machining processes are covered, such as decking the block, line boring, and overboring the block. The book provides exceptional detail during the step-by-step assembly so your engine is strong and reliable.
Installing a larger-displacement rotating assembly or stroker package is one of the most cost-effective ways to increase performance, and the author covers a stroker package installation in detail.

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AMC V-8 Engines 1966-1991 - How to Rebuild & Modify

The AMC Gen II and Gen III V-8 family consists of 290-, 304-, 343-, 360-, 390-, and 401-ci engines. Manufactured in Kenosha, Wisconsin, these engines reside between the fenders of classic cars (such as the AMC Javelin, AMX, Gremlin, AMC Rebel Machine, Matador, and Rambler and SC/Rambler) as well as Jeep CJs and full-size Jeeps.

If this is your first time rebuilding an AMC engine, this book contains detailed photos and instructions beginning with disassembling your engine and determining the machining that will be needed.
All of the fine details about boring and honing, crankshaft grinding, balancing, cylinder head rebuilding, engine assembly, oil modifications, and performance upgrades are detailed with photos.
Many of the specialized machining steps that are needed for a performance build that your local machine shop might not know about are included in this book.

This book not only shows the steps of a rebuild in detail but also helps you determine what kind of build is right for your project. It will assist you in making the correct decisions on compression ratio, camshaft selection, and which performance parts are needed.
Many engine replacement parts are getting hard to find, so this book reveals some of the aftermarket and restoration companies that specialize in remaking AMC engine parts. Items such as camshafts, forged pistons, connecting rods, and cylinder head manufacturers are covered.

1984-1988 Jeep 4.0 / 4.2L Six Cylinder Engine Component Service Manual

Official factory workshop manual (reprint) for maintenance, repair and overhaul of Jeep 4.0 and 4.2 L 6-cylinder petrol engines.

Models: 1984-1988 Jeep Eagle, CJ7, Grand Wagoneer, J10, J20, Scrambler, Wagoneer, Cherokee, Comanche and Wrangler.

• High-quality reprint, licensed by Chrysler.
• Detailed instructions with drawings, photos and specifications.
• This is the same technical manual as was used in the Jeep dealer's workshop at the time.
• Jeep reference: MOT. I-6 / 8980-010-422.

1983-1987 Jeep Throttle Body Fuel Injection - Component Service Manual

Official factory workshop manual (reprint) for maintenance, repair and adjustment of the injection system of the 1.4, 1.7 and 2.46 L petrol engines.

Models: 1983-1987 Jeep Cherokee, CJ5, CJ7, Scrambler, J10, J20, Wagoneer, Grand Wagoneer, Comanche and Wrangler.

• High-quality reprint, licensed by Chrysler.
• Detailed instructions with drawings, photos and specifications.
• This is the same technical manual as was used in the Jeep dealer's workshop at the time.
• Jeep reference: 8980-010-380.

New Hemi Engines (2003 to Present) : How to Build Max Performance

The New Hemi engine has an aggressive persona and outstanding performance. Powering the Challenger, Charger, Ram trucks, and other vehicles in the Chrysler lineup, this engine produces at least one horsepower per cubic inch.
Unleashed in 2003, it has been offered in 5.7-, 6.1-, 6.2-, and now 6.4-liter displacements.

With each successive engine introduction, Chrysler has extracted more performance. And with the launch of the Hellcat and Demon 6.2-liter supercharged engines, Chrysler built the highest horsepower production engines ever made, at 707 hp and 840 hp respectively.
This third-generation Hemi carries on a high-performance Chrysler tradition and is considered the most powerful and "buildable" new pushrod V-8 engine on the market today.

Mopar engine expert and veteran author Larry Shepard reveals up-to-date modification techniques and products for achieving higher performance. Porting and modifying the stock Hemi heads as well as the best flow characteristics with high lift are revealed.
In addition, guidance on aftermarket heads is provided. A supercharger is one of the most cost-effective aftermarket add-ons, and the options and installation are comprehensively covered.
Shepard guides you through the art and science of selecting a cam, so you find a cam that meets your airflow needs and performance goals. He details stock and forged crankshafts plus H- and I-beam connecting rods that support the targeted horsepower, so you can choose the best rotating assembly for your engine. In addition, intake manifold and fuel systems, ignition systems, exhaust systems, and more are covered.

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