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Harley-Davidson XL Sportster - Evolution service & repair manuals

A repair manual for your Harley-Davidson XL Sportster Evolution? Here are detailed shop manuals for DIY service and repairs on Harley-Davidson motorcycles. They offer clear instructions for maintenance, troubleshooting, and parts replacement.

Harley-Davidson Sportster (1970-2013) | Haynes Service & Repair Manual

Haynes Service & Repair Manual for the Harley-Davidson Sportster engines.

Versions:
- XL, XLH, XLCH 883 Hugger, Sportster, Deluxe, Custom, Low, Roadser (883 cc, 1970-1971 / 1986-2013)
- XL, XLH-61, XLH, XLCH, XLS 1000 Sportster, Roadster, Anniversary (997 cc, 1972-1985)
- XL, XLH 1100 Sportster (1100 cc, 1986-1987)
- XL, XLH 1200, 1200C, 1200S, 1200N, 1200L, 1200R Sportster (1200 cc, 1998-2013).

Exclusions: This manual does not cover the XR-1000 engine, nor the XR models since 2009.

This Haynes manual for the Harley-Davidson Sportster motorcycles from the years 1970-2013 provides photos and detailed step-by-step instructions for maintenance and repair of the Ironhead and Evolution engines, the clutch and the gearbox.
The cooling system, fuel system, ignition, exhaust, suspension, final drive and brakes are also covered.

  • Based on a complete strip-down and rebuild.
  • Includes a maintenance schedule, adjustment data, torque wrench settings, and troubleshooting tables.
  • Very clear and detailed wiring diagrams in colour for easy reference.
  • Contains also a brief model history.

Product details

Details:256 pages, 27 x 21 x 1.3 cm / 10.6 x 8.25 x 0.51 in, paperback
Illustrations:hundreds of photos and drawings
Publisher:Haynes Publishing (GB, 2016)
Series:Haynes Service & Repair Manual (2534)
ISBN:9781620922262

More information on the Haynes Repair Manuals

Repair manual: Harley-Davidson Sportster (1970-2013)

Harley-Davidson Sportster (1970-2013)

Language: English

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Harley-Davidson XL / XLH Sportster (1986-2003) | Clymer Service and Repair Manual

Clymer Repair Manual for the Harley-Davidson motorcycles XL and XLH Sportster (1986-2003).

Versions:
- Sportster XLH883 (1986-2003)
- Sportster XLH883 C Custom (1999-2003)
- Sportster XLH883 D Deluxe (1986-1995)
- Sportster XLH883 H Hugger (1987-2003)
- Sportster XL883R (2002-2003)
- Sportster XL1200 C Custom (1996-2003)
- Sportster XL1200 Sport (1996-2003)
- Sportster XLH1100 (1986-1987)
- Sportster XLH1200 (1988-2003).

This Clymer manual for Harley-Davidson XL and XLH Sportster motorcycles describes service and repair of the 883, 1000 and 1200 engines, clutch and gearbox, the fuel and exhaust systems, the electrical system, and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

  • Step-by-step instructions, many photos and drawings.
  • Includes adjustment data, torque wrench settings, and troubleshooting tables.
  • Clear wiring diagrams in colour.

Product details

Details:640 pages, 27.5 x 21 x 2.8 cm / 10.8 x 8.25 x 1.1 in, paperback
Illustrations:numerous photos and drawings
Publisher:Clymer (USA, 2007)
Series:Clymer Motorcycle Service and Repair Manual (M429-5)
ISBN:9781599691497

More information on the Clymer Repair Manuals

Repair manual: Harley-Davidson XL / XLH Sportster (1986-2003)

Harley-Davidson XL / XLH Sportster (1986-2003)

Language: English

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Harley-Davidson XL 883 and XL 1200 (1991-2003)

NEW

Cyclepedia workshop manual for maintenance and repair of the Harley-Davidson XL 883 and XL 1200 motorcycles.

Versions:
- XL 883 C Custom Sportster
- XL 883 R Sportster
- XLH 883 Hugger Sportster
- XLH 883 Sportster
- XLH 883 Sportster Deluxe (1994)

- XL 1200 C Custom Sportster
- XLH 1200 Custom
- XLH 1200 Sport
- XLH 1200 Sportster
- XLH 1200 Sportster Anniv Ed (1993)

Model years: 1991-2003.

Does not cover the Harley-Davidson XL 1200 S Sport Sportster.

This 438-page repair manual includes clear step-by-step instructions, supplemented with detailed b/w photos, drawings and wiring diagrams. Comprehensive information on work on the engine, transmission, fuel system, suspension, brakes and electrical components.

The main chapters of this Cyclepedia workshop manual for Harley-Davidson XL 883 and XL 1200 motorcycles are:

  • Engine - block, crankshaft and cylinder head
  • Fuel and exhaust system - adjustment, fuel tank and exhaust
  • Transmission - clutch, gearbox and final drive
  • Electrical system - charging system, ignition, lighting and comprehensive wiring diagrams
  • Chassis and suspension - front fork, rear swing arm, steering and shock absorbers
  • Brakes and wheels - front and rear brake systems, bearings, adjustment and inspection
  • Periodic maintenance - inspection, filters and oil change
  • Adjustments and troubleshooting.

This manual is An indispensable service guide for everyone who maintenance, repairs, An overhaul or restauraties aan motorcycles uitvoert. All specifications, maintenance schedules and tightening torques are clearly summarised for quick reference.

Product details

Details:438 pages, 28 x 21.5 x 2.5 cm / 11 x 8.5 x 0.98 in, paperback
Illustrations:numerous photos and drawings
Publisher:Cyclepedia Press LLC (USA, 2024)
Series:Cyclepedia Motorcycle Service Manual (CPP-159)
ISBN:9798303529618
Repair manual: Harley-Davidson XL 883 and XL 1200 (1991-2003)

Harley-Davidson XL 883 and XL 1200 (1991-2003)

Language: English

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Honda MTX 50 A (1984-1987) / Yamaha DT 50 MX (1981-1987) / bloc-moteurs Harley-Davidson XL1000 (1977-1985) - XLH 883/1100/1200 (1986-1994) | Revue Moto Technique RMT 65.2

Workshop manual from the French series Revue Moto Technique (RMT 65). Describes maintenance and repair of the:
- Honda MTX 50 A motorcycles (type GF9A,1984-1987)
- Yamaha DT 50 MX motorcycles (models 5N6 and 1RE, 1981-1987)
- Harley-Davidson blocks XL1000 (1977-1985), XLH 883, XLH 1100 and XLH 1200 (1986-1994).

  • This French repair manual for the Honda MTX50A and Yamaha DT50MX motorcycles contains extensive chapters about the engine (including the carburettor or injection system, fuel system, cooling, lubrication and ignition), clutch and gearbox, the electrical system with the starter motor and alternator.
  • Also work on the front fork, steering column, suspension and brakes is covered in detail.
  • Complete with adjustment data, torque wrench settings and wiring diagrams.
  • Also covers this book very extensive the Harley-Davidson blocks XL1000, XLH 883, XLH 1100 and XLH 1200.

Product details

Details:196 pages, 21 x 27 cm / 8.25 x 10.6 in, paperback
Illustrations:hundreds of photos and drawings
Publisher:ETAI (F)
Series:Revue Moto Technique (RMT 65.2)
ISBN:9782726890882

More information on the Revue Moto Technique manuals

Repair manual: Honda MTX 50 A (1984-1987) / Yamaha DT 50 MX (1981-1987) / bloc-moteurs Harley-Davidson XL1000 (1977-1985) - XLH 883/1100/1200 (1986-1994)

Honda MTX 50 A (1984-1987) / Yamaha DT 50 MX (1981-1987) / bloc-moteurs Harley-Davidson XL1000 (1977-1985) - XLH 883/1100/1200 (1986-1994)

Language: French

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Harley-Davidson Sportster (1970-2003) | Wartung und Reparatur

Delius Klasing workshop manual for the Harley-Davidson motorcycles:
- XL, XLH, XLCH 883 Hugger, Sportster, Deluxe (1970-1971, 1986-2003)
- XL, XLX-61, XLH, XLCH, XLS 1000 Sportster, Roadster, Anniversary (1972-1985)
- XL, XLH 1100 Sportster (1986-1987)
- XL, XLH 1200, 1200 C, 1200 S Sportster (1998-2003).

This service manual for the Harley-Davidson Sportster motorcycles describes with photos and step-by-step instructions for maintenance and repair of the engines, clutch and gearbox.
Covers also the cooling system, fuel and exhaust systems, ignition, steering system, suspension, brakes, final drive and the electrical system.

  • Includes a maintenance schedule, adjustment data, torque wrench settings and troubleshooting tables.
  • Very clear wiring diagrams in colour.
  • German edition of the Haynes manual on these motorcycles.

Product details

Author:Tom Schauwecker
Details:232 pages, 27 x 21 cm / 10.6 x 8.25 in, paperback
Illustrations:numerous photos and drawings
Publisher:Delius Klasing Verlag GmbH (D, 2017)
ISBN:9783667109941
Repair manual: Harley-Davidson Sportster (1970-2003)

Harley-Davidson Sportster (1970-2003)

Language: German

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Harley-Davidson Sportster - Evolution 883, 1100, 1200 (ab 1986) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung for Harley-Davidson Sportster motorcycles with Evolution engine.

Engines: 883, 1100 and 1200 cc, 4 and 5 gears.

Production years: since 1986.

Pages of the book [5139] Harley Sportster Evo 883/1100/1200 (ab 86) (1)

This Bucheli repair manual for the Harley-Davidson Sportster describes extensively work on the Evolution 883, 1100 and 1200 engines (block, cylinder head, fuel system, ignition, electric components, intake and exhaust).
Covers also the clutch, gearbox, drivetrain, suspension, front and rear brakes.

  • Complete with technical specifications, torque wrench settings and troubleshooting tables.
  • Clear wiring diagrams.

Product details

Details:116 pages, 28 x 21 cm / 11 x 8.25 in, paperback
Illustrations:numerous photos and drawings
Publisher:Bucheli Verlag (CH, 2012)
Series:Bucheli Reparaturanleitung (5139)
ISBN:9783716818473

More information on the Bucheli repair manuals

Repair manual: Harley-Davidson Sportster - Evolution 883, 1100, 1200 (ab 1986)

Harley-Davidson Sportster - Evolution 883, 1100, 1200 (ab 1986)

Language: German

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parts

Parts and accessories for your Harley-Davidson

Through these links you can find not only service and replacement parts, but also various practical and useful accessories for your Harley Sportster.

Find parts on Amazon.com Find parts on Amazon UK Find parts on Amazon CA

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Years covered: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009