Motorcycle Engineering: Service & Repair Manuals

Haynes Motorcycle Workshop Practice TechBook (2nd edition)

Haynes Motorcycle TechBook for the motorcycle enthusiast who wants to perform maintenance, repairs and restorations in his own workshop.
Step-by-step instructions with more than 750 illustrations.

Contents:
1) The workshop
2) Tools and use
3) Materials
4) Measuring and marking
5) General test equipment
6) Screws and fasteners
7) Techniques with metals
8) Techniques with plastics and composites
9) Cleaning, finishing and protection of metals and plastics
10) Assessment of engine problems and repair
11) Work on engine and transmission
12) Work on frame, suspension and brakes
13) Work on electrical system and ignition
14) Wheels and tires
15) Machine tools
16) Chemicals, detergents and sealants.
17) Fuels, liquids and lubricants
18) Dealing with damage

Product details

Author:	Pete Shoemark
Details:	144 pages, 10.6 x 8.25 x 0.43 in (27 x 21 x 1.1 cm), paperback
Illustrations:	750 photos and drawings
Language:	English (technical dictionaries in 19 languages are available for free download here)
Publisher:	Haynes Publishing (GB, 2017)
Series:	Haynes Motorcycle TechBook (3470)
ISBN:	9781785213762

Haynes Motorcycle Maintenance TechBook (2nd Edition) - Servicing and minor repairs for all motorcycles and scooters

Haynes Motorcycle TechBook on motorcycle and scooter maintenance. Describes use of tools, maintenance schedules, maintenance of engine, ignition and fuel systems, clutch, drive chain, tires, suspension, brakes and electrical system.
Lots of useful tips and over 900 color photographs.

Product details

Author:	Keith Weighill
Details:	240 pages, 10.6 x 8.25 x 0.59 in (27 x 21 x 1.5 cm), paperback
Illustrations:	many over 900 color photos
Language:	English (technical dictionaries in 19 languages are available for free download here)
Publisher:	Haynes Publishing (GB, 2015)
Series:	Haynes Motorcycle TechBook (4071)
ISBN:	9781785210471

BSA 500 - 650 Unit Twins (1963-1972) / Norton 750 & 850 Commandos (1969-1975) / Triumph 500-750 Twins (1963-1979) | Clymer Service and Repair Manual

Workshop manual from the Clymer Vintage Collection (3 older manuals in one volume) for the motorcycles:

BSA500 - 650 cc Unit Twins (1963-1972)

Norton750 and 850 cc Commandos (1969-1975)

Triumph500 and 750 cc Twins (1963-1979).

This Clymer manual for older BSA, Norton and Triumph motorcycles describes service and repair of the engine, clutch and transmission, the fuel and exhaust systems, the electrical system, and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

• Step-by-step instructions, many photos and drawings.
• Includes adjustment data, torque wrench settings and wiring diagrams.

More information about Clymer Repair Manuals

Product details

Details:	640 pages, 10 x 7.1 x 1.18 in (25.5 x 18 x 3 cm), paperback
Illustrations:	many photos and drawings
Language:	English (technical dictionaries in 19 languages are available for free download here)
Publisher:	Clymer (USA, 1993)
Series:	Clymer Motorcycle Service and Repair Manual (M330)
ISBN:	9780892876044

Vintage Four-Stroke Motorcycles (Clymer Vintage Collection) | Clymer ProSeries Service and Repair Manual

Clymer ProSeries workshop manual for older 4-stroke models from Benelli, BMW, BSA, Ducati, Gilera, Harley-Davidson, Honda, Kawasaki, Moto Guzzi, Norton, Royal Enfield, Triumph, Velocette and Yamaha.

This Clymer manual on a wide range of classic 4-stroke motorcycles covers engine, clutch and transmission, fuel and exhaust system, the electrical system, the cooling system, the front suspension and steering system, the rear suspension and drivetrain, brakes and frame. Includes adjustment data, torque wrench settings and clear wiring diagrams

Product details

Details:	376 pages, 10.8 x 8.25 x 0.63 in (27.5 x 21 x 1.6 cm), paperback
Illustrations:	many photos and drawings
Language:	English (technical dictionaries in 19 languages are available for free download here)
Publisher:	Clymer (USA, 1990)
Series:	Clymer ProSeries Manual
ISBN:	9780872883871

The Essential Guide to Motorcycle Maintenance

Popular motorcycle journalist and author Mark Zimmerman brings a comfortable, conversational tone to his easy-to-understand explanations of how motorcycles work and how to maintain them and fix them when they don't.

This practical tutorial covers all brands and styles of bikes, making it a perfect companion to the owner's service manual whether you need to use the step-by-step instructions for basic maintenance techniques to wrench on your bike yourself or just want to learn enough to become an informed customer at your local motorcycle service department.

This book includes more than 500 color photos and a thorough index to make it an especially user-friendly reference for home motorcycle mechanics of all skill levels.

Product details

Author:	Mark Zimmerman
Details:	256 pages, 10.8 x 8.25 x 0.87 in (27.5 x 21 x 2.2 cm), paperback
Illustrations:	500+ color photos
Language:	English
Publisher:	Motorbooks International (USA, 2017)
ISBN:	9780760352717

Two-Stroke Motorcycles (Clymer Vintage Collection) | Clymer ProSeries Service and Repair Manual

Clymer ProSeries workshop manual for older 2-stroke models from the 1960s and 70s:

SINGLE-CYLINDERS:

Allstate150, Sears 150

BenelliCobra, California, Scrambler

Bridgestone90 Standard, Trail, Mtn., Sport, 100, Sport, GP, TMX

BronccoTX-9

BSAD1, D7

Bultaco100, 125, 175, 200, 250

Ducati100 Cadet, 100 Mountaineer

GarelliKL100, KL100A, KL100M

Harley-Davidson125, Hummer, Ranger, Pacer (BTU), 165, Super 10, Pacer (BT), Scat

HodakaAce 90, Ace 100, 100B, Dirt Squirt, Super Rat (100 MX), 125 Wombat, 125 Combat Wombat

HondaCR125M, MT125, CR250M, MT250

KawasakiD1, C2SS, C2TR, MC1, MC1M, G3SS, G3TR, G31M, G3TR-100, G4TR, G5, KS 125, KX125, F1, F1TR, F2, F2TR, F3, F4, F21M, F5, F6, F7, F8, F81M, F9, F11, F11A

Maico250, 360, 400, 501

Montesa125, 175, 250, 360

Moto BetaXC100 Enduro Raider MX

Ossa160, 175, 250

Puch125, 175

SachsK-103, 100/4, 1001/5A, 1001/6A, 1001/6B, 1251/5A, 1251/6A, 1251/6B, 1251/6C

SuzukiTS90, TC90, TS100, TC100, A100, AS100, AC100, B100-P, B105-P, TC120, TS125R, TS125J, TS125K, TC125J, TC125K, TM125K, TS185R, TS185J, TS185K, TS250, TS250II, TS250R, TS250J, TS250K, TM250J, TM250K, TM400, TS400

Villiers3K, 4F, 6F, 9F, 31C, 2L, 3L, 9E, Mark 31A, 32A, 34A, 35A, 36A

White250 Shooting Star, 250 Super Sport

YamahaYL-2, YL-2C, YA-6, L5T, HT1, HT1-B, HT1B-MX, AT1, AT1B, AT1C, AT1-M, AT1B-MX, AT1C-MX, CT1, CT1B, CT1C, LT2, LT3, DT100A, LT2M, LTMX, MX100A, AT2, AT3, DT125A, AT2M, ATMX, MX125A, CT2, CT3, DT175A, MX175A, DT1, DT1B, DT1C, DT1E, DT1-MX, DT1C-MX, DT1E-MX, RT1, RT1B, RT1-MX, RT1B-MX, DT2, DT3, DT250A, DT2-MX, MX250, MX250A, RT2, RT3, DT360A, RT2-MX, MX360, MX360A, SC500, SC500A.

MULTI-CYLINDERS:

Allstate175, 250

Bridgestone175 Dual Twin, 175 Hurricane Scrambler, MII SS, MII RS, 350 GTO, 350 GTR

KawasakiA1, A1SS, A7, A7SS, A1-R Road Racer, A7-R Road Racer, S1, S1-A, S1-B, S2, S2-A, S3, H1, H1-B, H1-C, H1-D, H1-E, H2, H2A, H2B

SuzukiT125, T125II, T125R, Adventurer GT-185K, GT-185L, T10, Olympian S32-2, X-5 Invader, X-5 Stingray, T200, TC200, X-6 Hustler, X-6 Scrambler, T20, TC250, T250 (X-6R), T250II, T250R, T250J, GT250K, GT250L, T305, TC305, T350, T350II, T350R, T350J, GT380J, GT380K, GT380L, T500, T500II, T500III, T500R, T500J, T500K, T500L, GT550J, GT550K, GT550L, GT750J, GT750K, GT750L

YamahaYL-1, YL-1E, HS-1, HS-1B, LS2, YCS1, YCS1-C, YAS1, YAS1-C, AS2C, CS3B, CS3C, CS5, RD200A, YDS-3, YM-1, TD1A, TD1B, TD1C, YDS-5, YM2C, DS6, YR-1, YR-2, YR-2C, R-3, R-3C, R3 RR, DS7, R5, R5B, RD250, RD250A, RD350, RD350A.

Product details

Details:	352 pages, 10.8 x 8.1 x 0.63 in (27.5 x 20.5 x 1.6 cm), paperback
Illustrations:	many photos and drawings
Language:	English (technical dictionaries in 19 languages are available for free download here)
Publisher:	Clymer (USA, 1990)
Series:	Clymer ProSeries Manual
ISBN:	9780872883864

Zweitakter - Wartung, Pflege, Reparatur von klassische und Youngtimer Zweitakt-Motorrädern (Bucheli Technik-Sonderband)

General Bucheli workshop manual for maintenance and repair of 2-stroke motorcycles.

Pages of the book "Zweitakter - Wartung, Pflege, Reparatur von klassische und Youngtimer Zweitakt-Motorrädern"

Chapters on:
- buying used, tools, proper work, maintenance
- bowden cables, engine lubrication, air filter / carburetor / tank, cooling system
- engine removal and installation
- piston / cylinder, engine overhaul, exhaust, tuning
- spark plugs, ignition system, battery / charging system
- chain, clutch / shifting system
- tyres, disc brakes, drum brakes
- troubleshooting, glossary.

More information about Bucheli repair manuals

Product details

Author:	Franz Josef Schermer
Details:	192 pages, 11 x 8.25 in (28 x 21 cm), paperback
Illustrations:	many photos and drawings
Language:	German
Publisher:	Bucheli Verlag (CH, 2006)
Series:	Bucheli Technik-Sonderband (6005)
ISBN:	9783716820841

Das Motorrad-Schrauberbuch - Praxiswissen für Hobbyschrauber (Bucheli Technik-Sonderband)

General Bucheli manual for maintenance and repair of motorcycles.

Pages of the book "Das Motorrad-Schrauberbuch - Praxiswissen für Hobbyschrauber"

Chapters on:

• Engine, chain, oil change, spark plugs, valve clearance
• Suspension, brakes, wheels, Bowden cables
• Electrical system, battery, charging system, lighting
• Repair: tips, tricks, tools.

More information about Bucheli repair manuals

Product details

Author:	Franz Josef Schermer
Details:	216 pages, 11 x 8.25 in (28 x 21 cm), paperback
Illustrations:	many photos and drawings
Language:	German
Publisher:	Bucheli Verlag (CH, 2010)
Series:	Bucheli Technik-Sonderband (6011)
ISBN:	9783716821275

Der Kupferwurm / Besser machen - Arbeiten an Motorrädern - Zwei Klassiker in einem Band

A nostalgic and very useful pleasure for two-wheeled enthusiasts: the unchanged reprint of the two most well-known self-help guides for motorcyclists.

In 1959, the title "Besser machen - Arbeiten an Motorrädern" was published. The author Carl Hertweck gave important advice, tips and instructions for the correct use of screwdrivers and open-end wrenches, while in "Kupferwurm" published shortly afterwards, he devoted himself to the pitfalls of on-board electrics.

Pages of the book "Der Kupferwurm / Besser machen - Arbeiten an Motorrädern - Zwei Klassiker in einem Band"

What Hertweck explained lovingly and expertly back then, how he guided systematic troubleshooting, is still valid today, despite the advent of electronics. And his tips for making Foxes, Maxes or BMWs faster have long been legendary anyway - and can now finally be read again in this reprint.
A very special kind of reading pleasure, not just for vintage car enthusiasts.

Product details

Author:	Carl Hertweck
Details:	760 pages, 9 x 6.7 in (24 x 17 cm), hardback
Illustrations:	817 b&w photos and drawings
Language:	German
Publisher:	Motorbuch Verlag (D, 2006)
ISBN:	9783613025486

Enduros, Crosser und Supermotos - Wartung, Pflege, Reparatur von Zwei- und Viertakten (Bucheli Technik-Sonderband)

General Bucheli workshop manual for maintenance and repair of enduro, cross and supermoto motorcycles.

Makes: KTM, Honda, Kawasaki, Suzuki, Yamaha etc.

Pages of the book "Enduros, Crosser und Supermotos - Wartung, Pflege, Reparatur von Zwei- und Viertakten"

Chapters on:

• Workshop, maintenance
• Frame / body / tank
• Light / horn, fuses, battery / charging system
• Tires, wheel bearings, disc brakes, drum brakes
• Suspension regelen, telescopic front fork, stuurhendels, veerbeen / veerarm, steering system, Bowden cables
• Air filter, carburettor, injection, lubrication 4-stroke, lubrication 2-stroke
• Spark plugs, ignition system
• Cooling system, clutch / schakeling, chain, starter motor
• Valve clearance, cylinder head, cylinder / piston 4-stroke, cylinder / piston 2-stroke, exhaust system
• Engine removal and refit
• Troubleshooting and technical specifications.

More information about Bucheli repair manuals

Product details

Author:	Franz Josef Schermer
Details:	192 pages, 11 x 8.25 in (28 x 21 cm), paperback
Illustrations:	extensively illustrated with 250 photos and drawings
Language:	German
Publisher:	Bucheli Verlag (CH, 2005)
Series:	Bucheli Technik-Sonderband (6003)
ISBN:	9783716820667

Mokicks und Leichtkrafträder - Wartung, Pflege, Reparatur von 50er, 80er und 125er (Bucheli Technik-Sonderband)

The "Reparaturanleitung" series is the professional companion for every technically experienced mechanic. Step-by-step instructions make maintenance and repairs to the engine, chassis and vehicle electronics child's play.
This volume covers maintenance, care and repairs of 50 cc, 80 cc and 125cc mopeds and light motorcycles.

Pages of the book "Mokicks und Leichtkrafträder - Wartung, Pflege, Reparatur von 50er, 80er und 125er"

Contents of the book:
- Buying a used motorcycle
- MOT, workshop, settings and care, maintenance
- Body, frame, tank, Bowden cables
- Tires, wheels, disc brakes, drum brakes
- Suspension, damping, steering, telescopic fork, shock absorber, swing arm
- Air filter, carburetor, gas tank, lubrication of two-stroke engines, lubrication of four-stroke engines
- Spark plugs, ignition system, battery, charging system, fuses, lights, horn, indicators, starter
- Chain, clutch, gearshift
- Valve clearance, cooling system, exhaust system, cylinder
- Pistons of two-stroke engines
- Cylinder head of four-stroke engines
- Cylinders
- Pistons of four-stroke engines
- Removing and installing the engine
- Tuning
- Technical data, brands and models, addresses, index, troubleshooting.

More information about Bucheli repair manuals

Product details

Author:	Franz Josef Schermer
Details:	182 pages, 11 x 8.25 in (28 x 21 cm), paperback
Illustrations:	many photos and drawings
Language:	German
Publisher:	Bucheli Verlag (CH, 2005)
Series:	Bucheli Technik-Sonderband (6004)
ISBN:	9783716820735