Haynes Repair Manuals on automobiles, pick-ups and vans
Haynes Repair Manuals have been published since the 1970s by the US branch of the British publishing house Haynes, with 200 million books sold by far the largest publisher of car maintenance and repair manuals in the world. They provide much more information than the owner's handbook, supplied by the manufacturer with each new car.
For every Haynes workshop manual a car is completely disassembled and then reassembled, if possible without the use of special tools. At the same time the various repairs and maintenance works are photographed in detail.
Hundreds of photos and drawings make it easy to follow the short step-by-step instructions. All adjustment data are arranged in clear tables, while clear wiring diagrams are also included.
Important: These Haynes Repair Manuals are published for the North American market. Although these books are also usuable for U.S. models sold in Europe, these may differ in some areas (especially the anti-pollution and safety equipment).
Unless otherwise noted, the American Haynes Repair Manuals also describe no diesel engines.
Publisher: Haynes Publishing, Sparkford, Yeovil, Somerset (UK). For over 20 years the TMB Bookshop has been an official dealer for Haynes Manuals.
Size: 27 x 21 cm (10.6 x 8.25 in)
Language: These books are in English, but various titles also exist in Spanish
Units: These manuals list measures and weights in ISO units (m, kg, Nm, ...) as well as in Imperial units (inch, ft, lb ft, ...).
Automatic transmissions and modern gearboxes: Because special tools and adjustment equipment are required, the overhaul of automatic transmissions and modern gearboxes (specialist work!) is not covered in these books, but they usually provide instructions for replacing the ATF fluid and adjusting the controls.
Click here for specific books on automatic transmissions.
Wiring diagrams: American Haynes Repair Manuals contain clear wiring diagrams.
What information does a Haynes Repair Manual provide?
American Haynes workshop manuals cover maintenance, repair and overhaul of the complete vehicle: engine (valves, camshaft, cylinder head, oil pump, seals and crankshaft), cooling system, heater, fuel system, exhaust, starting and charging system, clutch, gearbox (removal and installation), drive shafts, braking system, wheel suspension, steering gear, body, interior and electrical system.
Included are removal and installation instructions, technical data, torque wrench settings and clear wiring diagrams.
A typical Haynes Automotive Repair Manual (in this case for a 4x4) features following chapters:
INTRODUCTION
Vehicle identification numbers
Buying parts
Maintenance techniques, tools and working facilities
Jacking and towing
Booster battery (jump) starting
Automotive chemicals and lubricants
Conversion factors
Safety first
Troubleshooting
TUNE-UP AND ROUTINE MAINTENANCE
Specifications
Maintenance schedule
Fluid level checks
Tire and tire pressure checks
Automatic transmission fluid level check
Power steering fluid level check
Battery check, maintenance and charging
Underhood hose check and replacement
Wiper blade inspection and replacement
Chassis lubrication
Suspension and steering check
Exhaust system check
Manual transmission lubricant level check
Differential lubricant level check
Transfer case lubricant level check (4x4)
Brake check
Fuel system check
Carburetor check
Drivebelt check, adjustment and replacement
Neutral start switch check
Idle speed check and adjustment
Fuel filter replacement
Air filter replacement
Ignition timing check
Automatic transmission fluid and filter change
Manual transmission lubricant change
Differential lubricant change
Transfer case lubricant change (4x4)
Cooling system servicing
Evaporative emissions control system check
Spark plug replacement
Spark plug wire, distributor cap and rotor check and replacement
Oxygen sensor replacement
PETROL ENGINES
Specifications
Valve cover removal and installation
Intake manifold removal and installation
Timing belt removal, inspection and installation
Timing belt tensioner and pulley removal and installation
Crankshaft front oil seal replacement
Camshaft oil seal replacement
Camshafts removal, inspection and installation
Rocker arms removal, inspection and installation
Valve lash adjusters removal, inspection and installation
Valve springs, retainers and seals replacement
Oil pan - removal and installation
Oil pump - removal, inspection and installation
Flywheel/driveplate - removal and installation
Rear main oil seal replacement
Engine mounts check and replacement
GENERAL ENGINE OVERHAUL PROCEDURES
Specifications
Cylinder compression check
Engine - removal and installation
Engine overhaul disassembly sequence
Cylinder head disassembly
Cylinder head cleaning and inspection
Valves servicing
Cylinder head reassembly
Pistons/connection rods removal
Crankshaft
Engine block cleaning
Engine block inspection
Cylinder honing
Pistons/connecting rods inspection
Crankshaft inspection
Main and connecting rod bearings inspection
Engine overhaul reassembly sequence
Piston rings installation
Crankshaft installation and main bearing oil seal clearance check
Rear main oil seal installation
Pistons/connecting rods installation and rod bearing oil clearance check
Initial start-up and break-in after overhaul
COOILING, HEATING AND AIR CONDITIONING SYSTEMS
Specifications
Thermostat check and replacement
Radiator - removal and installation
Engine cooling fan and clutch check, removal and installation
Coolant temperature sending unit check and replacement
Coolant reservoir - removal and installation
Water pump check
Water pump replacement
Heater and air conditioner blower motor - removal and installation
Air conditioning system check and maintenance
Air conditioning receiver/drier - removal and installation
Air conditioning compressor - removal and installation
Air conditioning condenser - removal and installation
Air conditioner and heater control assembly - removal and installation
FUEL AND EXHAUST SYSTEMS
Specifications
Fuel pump/fuel pressure check
Fuel pump - removal and installation
Fuel tank - removal and installation
Air cleaner - removal and installation
Accelerator cable replacement
Carburetor - removal and installation
Carburetor diagnosis and overhaul
Fuel lines inspection and replacement
Injection system component replacement
ENGINE ELECTRICAL SYSTEMS
Specifications
Battery - removal and installation
Battery cables check and replacement
Ignition system check
Ignition coil check and replacement
Ignition control module check and replacement
Advance mechanism check and replacement
Distributor - removal and installation
Stator replacement
Charging system check
Alternator - removal and installation
Alternator brushes replacement
Starter motor testing in vehicle
Starter motor - removal and installation
Starter solenoid - removal and installation
EMISSIONS CONTROL SYSTEM
Crankcase ventilation systems
Evaporative emissions control system
Pulse air system
Exhaust gas recirculation system (EGR)
Computerized emission control (CEC) systems
Self-diagnostic codes description and code retrieving
Information sensors
MANUAL TRANSMISSION
Specifications
Manual transmission shift lever - removal and installation
Transmission mount check and replacement
Manual transmission - removal and installation
AUTOMATIC TRANSMISSION
Specifications
Diagnosis general
Shift linkage check and adjustment
Throttle valve linkage / cable adjustment
Bands adjustment
Neutral start switch check and adjustement
Brake transmission shift interlock cable - removal, inspection and installation
TRANSFER CASE (4x4)
Specifications
Shift linkage adjustment
Oil seals replacement
Transfer case - removal and installation
CLUTCH AND DRIVETRAIN
Specifications
Clutch check
Clutch components - removal, inspection and installation
Clutch release bearing removal, inspection and installation
Clutch master cylinder removal, overhaul and installation
Clutch hydraulic system bleeding
Driveline inspection
Driveshafts - removal and installation
Universal joints replacement
Pinion oil seal replacement
Front axle hub and bearings - removal, inspection and installation
Front axleshafts removal, overhaul and installation
Front axle motor check, removal and installation
Front axle assembly removal and installation
Rear axleshaft and bearing assembly - removal and installation
Rear axle assembly - removal and installation
BRAKES
Specifications
Disc brake pads (front and rear) replacement
Brake disc inspection, removal and installation
Drum brake shoes replacement
Wheel cylinder removal, overhaul and installation
Master cylinder removal, overhaul and installation
Combination valve check and replacement
Brake hoses and lines - inspection and replacement
Brake system bleeding
Power brake booster check, removal and installation
Parking brakes adjustment
Parking brake cables replacement
Brake light switch replacement
Parking brake shoes replacement
SUSPENSION AND STEERING SYSTEMS
Specifications
Stabilizer bar and bushings - removal and installation
Front shock absorbers - removal and installation
Rear shock absorbers - removal and installation
Track bar - removal and installation
Springs - removal and installation
Steering wheels - removal and installation
Intermediate shaft - removal and installation
Steering gear - removal and installation
Steering linkage inspection, removal and installation
Steering knuckle - removal and installation
Balljoints replacement
Power steering pump - removal and installation
Power steering system bleeding
BODY
Maintenance
Repair of minor scratches
Radiator grille panel - removal and installation
Hood - removal, installation and adjustment
Windshield assembly - removal and installation
Front fender - removal and installation
Bumpers - removal and installation
Door - removal, installation and adjustment
Tailgate - removal, installation and adjustment
Door trim panel - removal and installation
Door latch, lock cylinder and handle - removal and installation
Center console and bezel - removal and installation
Door window glass - removal and installation
Instrument panel - removal and installation
CHASSIS ELECTRICAL SYSTEM
Specifications
Electrical trouble shooting
Fuses
Turn signals and hazard flashers check and replacement
Headlights - removal and installation
Headlights adjustment
Bulb replacement
Radio and speakers - removal and installation
Antenna - removal and installation
Headlight switch and dash illumination rheostat - removal and installation
Headlight dimmer switch - removal and installation
Turn signal/hazard warning switch - removal and installation
Windshield wiper/washer switch check and replacement
Multi-function switch - removal and installation
Ignition lock cylinder - removal and installation
Ignition switch check and replacement
Speedometer cable - removal and installation
Windshield wiper motor - removal and installation
Airbag system
WIRING DIAGRAMS
INDEX
Haynes manuals describe maintenance and repair in detail.
American Haynes Repair Manuals contain clear wiring diagrams.