Polaris Sportsman 90-400-450-500-600-700-800 service & repair manuals

Polaris Sportsman 400, 450 & 500 (1996-2013) | Clymer Service and Repair Manual

Clymer Repair Manual for the Polaris quads:
- Sportsman 400 (2001-2005)
- Sportsman 400 HO (2011-2013)
- Sportsman 450 (2006-2007)
- Sportsman 450 Browning Edition (2006)
- Sportsman 500 (1996-2010)
- Sportsman 500 RSE (2000-2002)
- Sportsman 500 DUSE (2001-2002)
- Sportsman 500 HO (2001-2006, 2008-2013)
- Sportsman 500 X2 (2006-2010)
- Sportsman Touring 500 (2008-2013)
- Worker 500 (1997-2001)
- Xplorer 500 (1997).

Exclusions: This manual does not cover the 500 ATP HO models.

This Clymer manual for Polaris 400, 450 and 500 Sportsman quads describes service and repair of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system, and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

• Step-by-step instructions, many photos and drawings.
• Includes adjustment data, torque wrench settings, and troubleshooting tables.
• Clear wiring diagrams in colour.

Product details

Details:	705 pages, 27.5 x 21 x 3.4 cm / 10.8 x 8.25 x 1.34 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Clymer (USA, 2013)
Series:	Clymer ATV Service and Repair Manual (M365-5)
ISBN:	9781599696393

More information on the Clymer Repair Manuals

Polaris Sportsman 600, 700 & 800 Series (2002-2010) | Clymer Service and Repair Manual

Clymer Repair Manual for the Polaris Sportsman quads:
- 600 (with carburettor, 2003-2005)
- 700 (with carburator, 2002-2006)
- MV7 (2005-2006)
- 700 (injection, 2004-2007)
- 700 X2 (injection, 2008)
- 800 (injection, 2005-2010)
- 800 X2 (injection, 2007-2009)
- 800 Touring (injection, 2008-2009).

This Clymer manual for Polaris Sportsman 600, 700 and 800 quads describes service and repair of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system, and the cooling system.
Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame.

• Step-by-step instructions, many photos and drawings.
• Includes adjustment data, torque wrench settings, and troubleshooting tables.
• Clear wiring diagrams in colour.

Product details

Details:	504 pages, 27.5 x 21 x 2.6 cm / 10.8 x 8.25 x 1.02 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Clymer (USA, 2010)
Series:	Clymer ATV Service and Repair Manual (M366)
ISBN:	9781599693545

More information on the Clymer Repair Manuals

Polaris Sportsman 400 (2001-2004) and Sportsman 500 (1996-2004) - Carbureted 4-Stroke

NEW

Cyclepedia workshop manual for maintenance and repair of the Polaris quads (with carburator):
- Sportsman 400 (2001-2004)
- Sportsman 500 (1996-2004).

This 458-page repair manual includes clear step-by-step instructions, supplemented with detailed b/w photos, drawings and wiring diagrams. Comprehensive information on work on the engine, transmission, fuel system, suspension, brakes and electrical components.

The main chapters of this Cyclepedia workshop manual for Polaris Sportsman 400 and Sportsman 500 quads are:

• Engine (4-stroke) - block, crankshaft and cylinder head
• Fuel and exhaust system - adjustment, fuel tank and exhaust
• Transmission - clutch, gearbox and final drive
• Electrical system - charging system, ignition, lighting and comprehensive wiring diagrams
• Chassis and suspension - front and rear axles, steering and shock absorbers
• Brakes and wheels - front and rear brake systems, bearings, adjustment and inspection
• Periodic maintenance - inspection, filters and oil change
• Adjustments and troubleshooting.

This manual is an indispensable service guide for anyone who performs maintenance, repairs, overhauls or restorations on Polaris quads. All specifications, maintenance schedules and tightening torques are clearly summarised for quick reference.

Product details

Details:	458 pages, 28 x 21.5 x 2.6 cm / 11 x 8.5 x 1.02 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Cyclepedia Press LLC (USA, 2024)
Series:	Cyclepedia ATV Service Manual (CPP-249)
ISBN:	9798303812390

Polaris Sportsman 400 (2004-2014), 450 (2006-2007) and 500 (2001-2014) - Carbureted

NEW

Cyclepedia workshop manual for maintenance and repair of the Polaris quads (with carburator):
- Sportsman 400 (2004-2005)
- Sportsman 400 HO (2011-2014)
- Sportsman 450 (2006-2007)
- Sportsman 450 Browning Edition (2006)
- Sportsman 500 HO (2001-2014)
- Sportsman 500 (2004-2014).

This repair manual includes pagina's and contains clear step-by-step instructions, supplemented with detailed b/w photos, drawings and wiring diagrams. Comprehensive information on work on the engine, transmission, fuel system, suspension, brakes and electrical components.

The main chapters of this Cyclepedia workshop manual for Polaris 14 Polaris Sportsman 400, 450, 500 Carbureted ATV Service Manual by).. Quads are:

• Engine - block, crankshaft and cylinder head
• Fuel and exhaust system - adjustment, fuel tank and exhaust
• Transmission - clutch, gearbox and final drive
• Electrical system - charging system, ignition, lighting and comprehensive wiring diagrams
• Chassis and suspension - front and rear axles, steering and shock absorbers
• Brakes and wheels - front and rear brake systems, bearings, adjustment and inspection
• Periodic maintenance - inspection, filters and oil change
• Adjustments and troubleshooting.

This manual is an indispensable service guide for anyone who performs maintenance, repairs, overhauls or restorations on Polaris quads. All specifications, maintenance schedules and tightening torques are clearly summarised for quick reference.

Product details

Details:	434 pages, 28 x 21.5 x 2.5 cm / 11 x 8.5 x 0.98 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Cyclepedia Press LLC (USA, 2024)
Series:	Cyclepedia ATV Service Manual (CPP-246)
ISBN:	9798304738163

Polaris Sportsman 90 (2008-2016)

NEW

Cyclepedia workshop manual for maintenance and repair of the Polaris Sportsman 90 quads.

Model years: 2008-2016.

This 326-page repair manual includes clear step-by-step instructions, supplemented with detailed b/w photos, drawings and wiring diagrams. Comprehensive information on work on the engine, transmission, fuel system, suspension, brakes and electrical components.

The main chapters of this Cyclepedia workshop manual for Polaris Sportsman 90 quads are:

• Engine - block, crankshaft and cylinder head
• Fuel and exhaust system - adjustment, fuel tank and exhaust
• Transmission - clutch, gearbox and final drive
• Electrical system - charging system, ignition, lighting and comprehensive wiring diagrams
• Chassis and suspension - front and rear axles, steering and shock absorbers
• Brakes and wheels - front and rear brake systems, bearings, adjustment and inspection
• Periodic maintenance - inspection, filters and oil change
• Adjustments and troubleshooting.

This manual is an indispensable service guide for anyone who performs maintenance, repairs, overhauls or restorations on Polaris quads. All specifications, maintenance schedules and tightening torques are clearly summarised for quick reference.

Product details

Details:	326 pages, 28 x 21.5 x 1.9 cm / 11 x 8.5 x 0.75 in, paperback
Illustrations:	numerous photos and drawings
Publisher:	Cyclepedia Press LLC (USA, 2025)
Series:	Cyclepedia ATV Service Manual (CPP-312)
ISBN:	9798308481195