KTM Enduros: Service and Repair Manuals

KTM EXC Enduros & SX Motocross - sohc 4-strokes (2000-2007) | Haynes Service & Repair Manual

Haynes Service & Repair Manual on the KTM motorcycles:
- 250EXC (250 cc, 2002-2006), 400EXC (398 cc, 2000-2007), 450EXC (449 cc, 2003-200), 520EXC (510 cc, 2000-2002), 525EXC (510 cc, 2003-2007)
- 400SX (398 cc, 2000-2002), 450SX (449 cc, 2003-2006), 520SX (510 cc, 2000-2002) and 525SX (510 cc, 2003-2006).

Covers also the Supermoto SMR/SMC versions and MXC/XC Enduros.

This Haynes manual on the KTM EXC and SX off-road motorcycles provides photos and detailed step-by-step instructions for maintenance and repair of the 4-stroke engines with a few camshaft, the clutch and the gearbox.
The cooling system, fuel system, ignition, exhaust, suspension, final drive and brakes are also covered.

• Based on a complete strip-down and rebuild.
• Includes a maintenance schedule, adjustment data, torque wrench settings and troubleshooting tables.
• Very clear and detailed wiring diagrams in colour for easy reference.
• Contains also a brief model history.

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KTM Enduro 250 & 300 GS-EGS-EXC (1992-2000) / Yamaha WR 400F (1998-2000) | Revue Moto Technique RMT 117

Workshop manual from the French series Revue Moto Technique (RMT 117). Describes maintenance and repair of the:
- KTM Enduro 250 and 300 GS-EGS-EXC (1992-2000)
- Yamaha Enduro WR 400F (1998-2000).

• This French repair manual on the KTM Enduro 250 and 300 GS-EGS-EXC / Yamaha WR400F Enduro motorcycles contains extensive chapters about the engine (including the carburettor or injection system, fuel system, cooling, lubrication and ignition), clutch and gearbox, the electrical system with the starter motor and alternator.
• Also work on the front fork, steering column, suspension and brakes is covered in detail.
• Complete with adjustment data, torque wrench settings and wiring diagrams.

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KTM GS80 - 125, 175, 250, 400 cm³ (ab 1979) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung on KTM GS80 motorcycles.

Engines: 125, 175, 250 and 400 cc.

Production years: since 1979.

This Bucheli manual on KTM GS80 motorcycles describes extensively work on the engine (block, cylinder head, fuel system, ignition, electric components, intake and exhaust).
Covers also the clutch, gearbox, drivetrain, suspension, front and rear brakes.

• Complete with technical specifications, torque wrench settings and troubleshooting tables.
• Clear wiring diagrams.

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KTM LC4-Modelle - Enduros und Supermotos (ab Modelljahr 1987) | Bucheli Reparaturanleitung

Bucheli Reparaturanleitung on the KTM LC4 motorcycles (4-stroke models, Enduros and Supermotos).

Model years: since 1987.

This Bucheli manual on KTM LC4 Enduros and supermoto's describes extensively work on the engine (block, cylinder head, fuel system, ignition, electric components, intake and exhaust).
Covers also the clutch, gearbox, drivetrain, suspension, front and rear brakes.

• Complete with technical specifications, torque wrench settings and troubleshooting tables.
• Clear wiring diagrams.

▶  More information on the Bucheli repair manuals

KTM Sport-Enduros und Crossmaschinen - 249 bis 566 cm³ Viertakt (2000-2007) | Wartung und Reparatur

Delius Klasing workshop manual on the KTM motorcycles:

European Enduro models:
- 250 EXC Racing (249 cc, 2002-2006)
- 400 EXC Racing (398 cc, 2000-2002, 2004-2007)
- 450 EXC Racing (448 cc, 2003-2007)
- 520 EXC Racing (510 cc, 2000-2002)
- 525 EXC Racing (510 cc, 2003-2007, incl. MXC Desert)

Motocross models:
- 400 SX Racing (398 cc, 2000-2002)
- 450 SX Racing (449 cc, 2003-2006)
- 520 SX Racing (510 cc, 2000-2002)
- 525 SX Racing (510 cc, 2003-2006)

Supermoto models:
- 450 SMR (449 cc, 2004-2006)
- 520 SMR (510 cc, 2004-2005)
- 525 SMR (566 cc, 2006).

Engines: 249, 349, 448, 449, 510 and 566 cc.

This service manual on KTM motorcycles describes with photos and step-by-step instructions for maintenance and repair of the engine, clutch and gearbox.
Covers also the cooling system, fuel and exhaust systems, ignition, steering system, suspension, brakes, final drive and the electrical system.

• Includes a maintenance schedule, adjustment data, torque wrench settings and troubleshooting tables.
• Very clear wiring diagrams in colour.
• German edition of the Haynes manual on these motorcycles.