Volvo stern drives: service and repair manuals (1/2)

Volvo Penta (1968-1993)

Clymer workshop manual for maintenance, repair and overhaul of all Volvo Penta Aquamatic stern drives (petrol engines + stern drives) from the years 1968-1993.

Petrol engines:

4 cylinders in line (OHV):
- Volvo B-20B 2.0 L/121 cid (Volvo Penta AQ105A, AQ115A, AQ115B, AQ130C and AQ130D)

4 cylinders in line (OHC, 8V):
- Volvo 2.1 L/129 cid (Volvo Penta AQ120B, AQ125A and AQ140A)
- Volvo 2.3 L/141 cid (Volvo Penta AQ125B, AQ145A, AQ145B, AQ131A, AQ131B, AQ131C, AQ131D and 230)
- Volvo 2.5 L/152 cid (Volvo Penta AQ151A, AQ151B, AQ151C and 250)

4 cylinders in line (DOHC, 16V):
- Volvo 2.5 L/152 cid (Volvo Penta AQ171 A, AQ171C and 251)

6 cylinders in line (OHV):
- Volvo B-30A 3.0 L/182 cid (Volvo Penta AQ165A, AQ170A, AQ170B and AQ170C)

V6:
- GM 3.8 L/229 cid (Volvo Penta AQ175A)
- GM 4.3 L/262 cid (Volvo Penta AQ205, 430, 431, 432, 434)

V8:
- Ford 5.0 L/302 cid (Volvo Penta AQ190A)
- Ford 5.7 L/351 W (Volvo Penta AQ240A)
- GM 5.0 L/305 cid (Volvo Penta AQ200C, AQ200D, AQ200F, AQ211A, AQ225C, AQ225D, AQ225F, AQ231A, 500, 501)
- GM 5.0 L/307 cid (Volvo Penta AQ200A, AQ200B, AQ225A and AQ225B)
- GM 5.7 L/350 cid (Volvo Penta AQ255A, AQ255B, AQ260A, AQ271A, AQ271C, AQ280A, AQ290A, AQ311A, AQ311B, 570, 571, 572)
- GM 7.4 L/454 cid (Volvo Penta 740).Carter, Holley, Rochester, Solex and Zenith-Stromberg carburettors.

Volvo Penta Aquamatic stern drives: 200, 250, 270, 275, 280, 290, SP and Duoprop.

• This Clymer manual on Volvo Penta stern drives contains detailed instructions for maintenance, troubleshooting, repair and overhaul of the petrol engines (removal and installation, dismantling and assembly, mechanicals, carburettors, lubricating system), the fuel system, the cooling and the electrical system.
• Describes also the work on the Aquamatic stern drive transmission (removal and installation, dismantling and assembly), tailpiece, lower gearcase, tilt mechanism and trim system.
• Includes adjustment data, torque wrench settings, troubleshooting tables and wiring diagrams.

▶  More information on the Clymer Stern Drive Shop Manuals

Volvo Penta Stern Drives (1968-1991) - Repair Manual

Seloc workshop manual for maintenance, repair and overhaul of Volvo Penta stern drives from the years 1968-1991.

Petrol engines:
- 4 cylinders - AQ120B, AQ125A, AQ140A, AQ145A / AQ125B, AQ131A, AQ145B, AQ151A, AQ171A / AQ105A, AQ115A, AQ130A, AQ130B, AQ130C, AQ130D
- 6 cylinders in line - AQ165A, AQ170A, AQ170B, AQ170C
- V6 (GMC) - AQ175A, Model 431, 305 CID, 307 CID, 305 CID and 454 CID
- V8 (Ford) - AQ190A and AQ240A.

Carburettors: Holley, Rochester and Solex.

Stern drives: Single Prop (SP) and Duo Prop (DP).

This Seloc Repair Manual for Volvo Penta stern drives describes extensively work on the engine and the tail section.

Contents:
- general information, safety and tools
- maintenance and adjustment
- engine - mechanical part
- engine rebuilding
- fuel system
- cooling system
- ignition and electrical system
- drive systems
- trim and tilt
- steering system
- remote controls.

Complete with adjustment data, torque wrench settings, tables for troubleshooting and wiring diagrams.

Inboard / Outdrive Service Manual - From Early '60s

Clymer workshop manual for maintenance and repair of stern drives since the 60s.

Makes:
- Chrysler (60 pages)
- Navy Drive Systems / Stern-Powr (13 pages)
- MerCruiser (187 pages)
- OMC (109 pages)
- Pleasurecraft / Waukesha (10 pages)
- Volvo Penta (42 pages).

Also includes adjustment data for the corresponding engines.

Covers the stern drive models:

Chrysler80 hp, Commando (M225, M273, LM318, LM340), Drive 90 (LM318, M318, LM340, M360, M383, M400, M413, M426, M440, Nissan SD22, Nissan SD33), 300 (LM318AC, LM318BC, LM360BC, MN6-33, CM6-55).

Navy Drive Systems / Stern-Powr60, 80, 81, 91, 101, 103, 105, 107, 111 and 113.

MerCruiser60, 80, 90, 110, 120, 2.5L, 140(4), 3.0L, 140(6), 150, 160, 165 and Rover Diesel (drives: I, I-A, I-B, I-C, 120, 140, 165, R, MR, Alpha One and E-Z Shift).
- MerCruiser II 175, 185, 205, 4.3L, 4.3LX, 200, 215E, 215H, 225-S, 228, 230, 5.0L, 5.0LX, 233, 250, 260, 350 Magnum, 5.7L, 888 and 898 (drives: 898, 228, 250, R, MR and Alpha One).
- MerCruiser III 165, 3.7L, 170, 180, 3.7LX, 190 470, 485 and 488 (drives: R, MR and Alpha One).
- MerCruiser II-TR and II-TRS 225, 255 (Ford and GM), 280 and 330.
- MerCruiser Bravo One 7.4L, 454 Magnum.

OMCDU Series (DU/DUE, 1964-1968) / now Series (now/NUE/NUFM/NUFR, 1968-1971) / 100-245 hp (1964-1978) / OMC 400 and 800 - 120-260 hp (1978-1984) / OMC Cobra and King Cobra - 120-340 hp (1986-1988).

Pleasurecraft / Waukesha: with Ford engines (155, 165, 175, 185, 215, 255 and 350 hp) and Chevrolet engines (230, 240, 270, 280, 300 and 350 hp).

Volvo PentaAquamatic 100, 200, 250, 270, 275, 280, 290 and Duoprop.
- engines up to 1985: 4 cylinders - 95, 100, 110, 95A, 120, 105A, 115A, 130A, 130B, 130C, 125A, 125B, 145B, 140A, 145A / 6 cylinders - 165A, 170A, 175A / V8 - 190A, 200A, 200B, 225A, 225B, 200D, 225D, 240A, 255B, 260A, 290A.
- engines since 1985: 4 cylinders - 131A, 131B, 131C, 131D, 151A, 151B, 151C, 171A, 171C / V8 - 211A, 231A, 271A, 271C, 311A, 311B.